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Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • Outdoor Pergola Structure (21824)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18 x 24 Outdoor Pergola Structure - Made in USA

    Starting at $28,479
    $28,479
    Starting at $27,479
    Starting at $28,479 $27,479
    $27,479
    $1,000 Off
    $1,000 Off

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  • Pergola Over Spa/Pool or Patio (21820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18 x 20 Pergola Over Spa/Pool or Patio - Made in USA

    Starting at $26,534
    $26,534
    Starting at $25,534
    Starting at $26,534 $25,534
    $25,534
    $1,000 Off
    $1,000 Off

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  • Patio or Outdoor BBQ Pergola (21818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18 x 18 Patio or Outdoor BBQ Pergola - Made in USA

    Starting at $26,331
    $26,331
    Starting at $25,331
    Starting at $26,331 $25,331
    $25,331
    $1,000 Off
    $1,000 Off

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  • Long Garden Pergola (22408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 8 Long Garden Pergola - Made in USA

    Starting at $17,166
    $17,166
    Starting at $16,166
    Starting at $17,166 $16,166
    $16,166
    $1,000 Off
    $1,000 Off

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  • Large Pergola With 6 Posts (22416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 16 Pergola With 6 Posts - Made in USA

    Starting at $19,068
    $19,068
    Starting at $18,068
    Starting at $19,068 $18,068
    $18,068
    $1,000 Off
    $1,000 Off

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  • Modern Slat Pergola (22414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 14 Modern Slat Pergola - Made in USA

    Starting at $18,669
    $18,669
    Starting at $17,669
    Starting at $18,669 $17,669
    $17,669
    $1,000 Off
    $1,000 Off

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  • Pergola for Pool Deck or Patio (22412)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 12 Pergola for Pool Deck or Patio - Made in USA

    Starting at $17,850
    $17,850
    Starting at $16,850
    Starting at $17,850 $16,850
    $16,850
    $1,000 Off
    $1,000 Off

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  • Extra-Wide Pergola (22410)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 10 Extra-Wide Pergola - Made in USA

    Starting at $17,250
    $17,250
    Starting at $16,250
    Starting at $17,250 $16,250
    $16,250
    $1,000 Off
    $1,000 Off

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  • DIY Stand-Alone Pergola (22008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20 x 8 DIY Stand-Alone Pergola - Made in USA

    Starting at $16,162
    $16,162
    Starting at $15,162
    Starting at $16,162 $15,162
    $15,162
    $1,000 Off
    $1,000 Off

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  • Patio or BBQ Pergola DIY Kit (22016)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20 x 16 Patio / Pool / BBQ Pergola DIY Kit - Made in USA

    Starting at $18,365
    $18,365
    Starting at $17,365
    Starting at $18,365 $17,365
    $17,365
    $1,000 Off
    $1,000 Off

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  • Outdoor Backyard Pergola (22014)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20 x 14 Outdoor Backyard Pergola - Made in USA

    Starting at $17,886
    $17,886
    Starting at $16,886
    Starting at $17,886 $16,886
    $16,886
    $1,000 Off
    $1,000 Off

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  • Vinyl & Aluminum Lattice Pergola (22012)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20 x 12 Vinyl & Aluminum Lattice Pergola - Made in USA

    Starting at $17,084
    $17,084
    Starting at $16,084
    Starting at $17,084 $16,084
    $16,084
    $1,000 Off
    $1,000 Off

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  • Free-Standing Garden Pergola (22010)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20 x 10 Free-Standing Garden Pergola - Made in USA

    Starting at $16,563
    $16,563
    Starting at $15,563
    Starting at $16,563 $15,563
    $15,563
    $1,000 Off
    $1,000 Off

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  • Free-Standing Covered Pergola (21808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18 x 8 Free-Standing Covered Pergola - Made in USA

    Starting at $15,926
    $15,926
    Starting at $14,926
    Starting at $15,926 $14,926
    $14,926
    $1,000 Off
    $1,000 Off

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  • Build-It-Yourself Pergola Kit (21816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18 x 16 Build-It-Yourself Pergola Kit - Made in USA

    Starting at $18,365
    $18,365
    Starting at $17,365
    Starting at $18,365 $17,365
    $17,365
    $1,000 Off
    $1,000 Off

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  • Pergola With Tilted Slats (21812)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18 x 12 Pergola With Tilted Slats - Made in USA

    Starting at $17,084
    $17,084
    Starting at $16,084
    Starting at $17,084 $16,084
    $16,084
    $1,000 Off
    $1,000 Off

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  • Patio or Outdoor Grill Station Pergola (21810)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18 x 10 Patio or Outdoor Grill Station Pergola - Made in USA

    Starting at $16,563
    $16,563
    Starting at $15,563
    Starting at $16,563 $15,563
    $15,563
    $1,000 Off
    $1,000 Off

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  • Patio or Outdoor Grill Pergola (21608)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16 x 8 Patio or Outdoor Grill Pergola - Made in USA

    Starting at $12,046
    $12,046
    Starting at $11,046
    Starting at $12,046 $11,046
    $11,046
    $1,000 Off
    $1,000 Off

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  • Patio or Grill Cover Pergola (21408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14 x 8 Patio / Grill Cover Pergola - Made in USA

    Starting at $12,037
    $12,037
    Starting at $11,037
    Starting at $12,037 $11,037
    $11,037
    $1,000 Off
    $1,000 Off

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  • Modern Square Pergola (20808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 8 Modern Square Pergola - Made in USA

    Starting at $10,056
    $10,056
    Starting at $9,056
    Starting at $10,056 $9,056
    $9,056
    $1,000 Off
    $1,000 Off

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  • Vinyl Long-Lasting Pergola (20816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Premium 8 x 16 Long-Lasting Pergola - Made in USA

    Starting at $11,649
    $11,649
    Starting at $10,649
    Starting at $11,649 $10,649
    $10,649
    $1,000 Off
    $1,000 Off

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  • Outdoor Dining Pergola With Roof (20814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 14 Dining Pergola With Roof - Made in USA

    Starting at $11,516
    $11,516
    Starting at $10,516
    Starting at $11,516 $10,516
    $10,516
    $1,000 Off
    $1,000 Off

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  • Contemporary Pergola (20812)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 12 Contemporary Pergola - Made in USA

    Starting at $10,871
    $10,871
    Starting at $9,871
    Starting at $10,871 $9,871
    $9,871
    $1,000 Off
    $1,000 Off

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  • Small Deck Pergola (20810)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 10 Small Deck Pergola - Made in USA

    Starting at $10,206
    $10,206
    Starting at $9,206
    Starting at $10,206 $9,206
    $9,206
    $1,000 Off
    $1,000 Off

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  • Modern Aluminium Pergola w/ All-Vinyl Exterior (21208)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12 x 8 Modern Aluminium Pergola w/ Vinyl Exterior - Made in USA

    Starting at $10,840
    $10,840
    Starting at $9,840
    Starting at $10,840 $9,840
    $9,840
    $1,000 Off
    $1,000 Off

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  • Simple Modern Pergola (21008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10 x 8 Simple Modern Pergola - Made in USA

    Starting at $10,206
    $10,206
    Starting at $9,206
    Starting at $10,206 $9,206
    $9,206
    $1,000 Off
    $1,000 Off

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  • Extra Large Pergola (42424)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 24' Extra Large Pergola - Made in USA

    Starting at $24,855
    $24,855
    Starting at $23,855
    Starting at $24,855 $23,855
    $23,855
    $1,000 Off
    $1,000 Off

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  • Large Outdoor Pergola (42420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 20' Large Outdoor Pergola - Made in USA

    Starting at $22,892
    $22,892
    Starting at $21,892
    Starting at $22,892 $21,892
    $21,892
    $1,000 Off
    $1,000 Off

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  • Off-House Pergola (42418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 18' Off-House Pergola - Made in USA

    Starting at $22,706
    $22,706
    Starting at $21,706
    Starting at $22,706 $21,706
    $21,706
    $1,000 Off
    $1,000 Off

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  • House-Attached Pergola (42024)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' by 24' House-Attached Pergola - Made in USA

    Starting at $24,062
    $24,062
    Starting at $23,062
    Starting at $24,062 $23,062
    $23,062
    $1,000 Off
    $1,000 Off

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  • Wall-Mounted Pergola Kit With Roof (42020)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' by 20' Wall-Mounted Pergola Kit With Roof - Made in USA

    Starting at $22,150
    $22,150
    Starting at $21,150
    Starting at $22,150 $21,150
    $21,150
    $1,000 Off
    $1,000 Off

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  • Modern Pergola Over Deck (42018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' by 18' Modern Pergola Over Deck - Made in USA

    Starting at $21,981
    $21,981
    Starting at $20,981
    Starting at $21,981 $20,981
    $20,981
    $1,000 Off
    $1,000 Off

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  • Vinyl Pergola Kit Attached to House (41824)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' by 24' Vinyl Pergola Kit Attached to House - Made in USA

    Starting at $23,925
    $23,925
    Starting at $22,925
    Starting at $23,925 $22,925
    $22,925
    $1,000 Off
    $1,000 Off

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  • Attached Vinyl Pergola on Deck (41820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' by 20' Vinyl Pergola on Deck - Made in USA

    Starting at $22,013
    $22,013
    Starting at $21,013
    Starting at $22,013 $21,013
    $21,013
    $1,000 Off
    $1,000 Off

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  • Custom Pergola Build Kit (41818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' by 18' Custom Pergola Build Kit - Made in USA

    Starting at $21,846
    $21,846
    Starting at $20,846
    Starting at $21,846 $20,846
    $20,846
    $1,000 Off
    $1,000 Off

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  • Modern Outdoor Pergola (42408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 8' Modern Outdoor Pergola - Made in USA

    Starting at $13,135
    $13,135
    Starting at $12,135
    Starting at $13,135 $12,135
    $12,135
    $1,000 Off
    $1,000 Off

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  • Modern Pergola Attached to House (42416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 16' Modern Pergola Attached to House - Made in USA

    Starting at $15,341
    $15,341
    Starting at $14,341
    Starting at $15,341 $14,341
    $14,341
    $1,000 Off
    $1,000 Off

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  • DIY Vinyl Pergola (42414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 14' DIY Vinyl Pergola - Made in USA

    Starting at $14,810
    $14,810
    Starting at $13,810
    Starting at $14,810 $13,810
    $13,810
    $1,000 Off
    $1,000 Off

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  • Pergola Attached to House on Deck (42412)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 12' Pergola Attached to House on Deck - Made in USA

    Starting at $14,123
    $14,123
    Starting at $13,123
    Starting at $14,123 $13,123
    $13,123
    $1,000 Off
    $1,000 Off

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  • Contemporary Pergola (42410)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 10' Contemporary Pergola - Made in USA

    Starting at $13,517
    $13,517
    Starting at $12,517
    Starting at $13,517 $12,517
    $12,517
    $1,000 Off
    $1,000 Off

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  • Vinyl Patio Pergola (42008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' by 8' Vinyl Patio Pergola - Made in USA

    Starting at $12,434
    $12,434
    Starting at $11,434
    Starting at $12,434 $11,434
    $11,434
    $1,000 Off
    $1,000 Off

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  • Kit for Building Pergola Off Wall (42016)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Kit for Building 20' by 16' Pergola Off Wall - Made in USA

    Starting at $14,870
    $14,870
    Starting at $13,870
    Starting at $14,870 $13,870
    $13,870
    $1,000 Off
    $1,000 Off

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  • Modern Outdoor Kitchen Pergola (42014)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' by 14' Modern Outdoor Kitchen Pergola - Made in USA

    Starting at $14,392
    $14,392
    Starting at $13,392
    Starting at $14,392 $13,392
    $13,392
    $1,000 Off
    $1,000 Off

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  • Attached Pergola Joined to House (42012)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' by 12' Pergola Joined to House - Made in USA

    Starting at $13,728
    $13,728
    Starting at $12,728
    Starting at $13,728 $12,728
    $12,728
    $1,000 Off
    $1,000 Off

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  • Attached Pergola for Outdoor Deck (42010)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' by 10' Pergola for Outdoor Deck - Made in USA

    Starting at $13,146
    $13,146
    Starting at $12,146
    Starting at $13,146 $12,146
    $12,146
    $1,000 Off
    $1,000 Off

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  • Modern Pergola on Deck (41808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' by 8' Modern Pergola on Deck - Made in USA

    Starting at $12,337
    $12,337
    Starting at $11,337
    Starting at $12,337 $11,337
    $11,337
    $1,000 Off
    $1,000 Off

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  • Modern Deck Pergola (41816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' by 16' Modern Deck Pergola - Made in USA

    Starting at $14,734
    $14,734
    Starting at $13,734
    Starting at $14,734 $13,734
    $13,734
    $1,000 Off
    $1,000 Off

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  • Kit for Building a Pergola on the Wall (41814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Kit for 18' by 14' Pergola on the Wall - Made in USA

    Starting at $14,256
    $14,256
    Starting at $13,256
    Starting at $14,256 $13,256
    $13,256
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).