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Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • Vinyl Deck Pergola (31414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' x 14' Vinyl Deck Pergola - Made in USA

    Starting at $7,873
    $7,873
    Starting at $6,873
    Starting at $7,873 $6,873
    $6,873
    $1,000 Off
    $1,000 Off

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  • DIY Deck Pergola Kit (32014)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' x 14' DIY Deck Pergola - Made in USA

    Starting at $11,024
    $11,024
    Starting at $10,024
    Starting at $11,024 $10,024
    $10,024
    $1,000 Off
    $1,000 Off

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  • Kit for a Pergola Connected to House (31614)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' x 14' Pergola Connected to House - Made in USA

    Starting at $8,913
    $8,913
    Starting at $7,913
    Starting at $8,913 $7,913
    $7,913
    $1,000 Off
    $1,000 Off

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  • Kit for Pergola on Existing Deck (32414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Kit for 24' x 14' Pergola on Existing Deck - Made in USA

    Starting at $13,003
    $13,003
    Starting at $12,003
    Starting at $13,003 $12,003
    $12,003
    $1,000 Off
    $1,000 Off

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  • Do-It-Yourself Pergola Kit (11414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14x14 Do-It-Yourself Pergola Kit - Made in USA

    Starting at $9,811
    $9,811
    Starting at $8,811
    Starting at $9,811 $8,811
    $8,811
    $1,000 Off
    $1,000 Off

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  • DIY Pergola Attached to House (31214)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' x 14' DIY Pergola Attached to House - Made in USA

    Starting at $7,536
    $7,536
    Starting at $6,536
    Starting at $7,536 $6,536
    $6,536
    $1,000 Off
    $1,000 Off

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  • DIY Pergola With Roof (11014)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10x14 DIY Pergola With Roof - Made in USA

    Starting at $8,130
    $8,130
    Starting at $7,130
    Starting at $8,130 $7,130
    $7,130
    $1,000 Off
    $1,000 Off

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  • Patio or Backyard BBQ Pergola (21814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18 x 14 Patio or Backyard BBQ Pergola - Made in USA

    Starting at $17,886
    $17,886
    Starting at $16,886
    Starting at $17,886 $16,886
    $16,886
    $1,000 Off
    $1,000 Off

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  • Attached 2-Post Pergola With Roof (41614)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' by 14' Attached 2-Post Pergola With Roof - Made in USA

    Starting at $10,813
    $10,813
    Starting at $9,813
    Starting at $10,813 $9,813
    $9,813
    $1,000 Off
    $1,000 Off

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  • All-Inclusive Pergola Building Kit (11814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18x14 All-Inclusive Pergola Building Kit - Made in USA

    Starting at $11,701
    $11,701
    Starting at $10,701
    Starting at $11,701 $10,701
    $10,701
    $1,000 Off
    $1,000 Off

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  • Kit for a Wall-Mounted 3-Post Pergola With Roof (32814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28' x 14' 3-Post Pergola With Roof - Made in USA

    Starting at $13,817
    $13,817
    Starting at $12,817
    Starting at $13,817 $12,817
    $12,817
    $1,000 Off
    $1,000 Off

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  • Attached Vinyl Pergola (31814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' x 14' Attached Vinyl Pergola - Made in USA

    Starting at $9,526
    $9,526
    Starting at $8,526
    Starting at $9,526 $8,526
    $8,526
    $1,000 Off
    $1,000 Off

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  • Patio Cover Structure (82814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28x14 Patio Cover Structure - Made in USA

    Starting at $20,473
    $20,473
    Starting at $19,473
    Starting at $20,473 $19,473
    $19,473
    $1,000 Off
    $1,000 Off

  • Prefab Patio Roof System (82414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x14 Prefab Patio Roof System - Made in USA

    Starting at $18,679
    $18,679
    Starting at $17,679
    Starting at $18,679 $17,679
    $17,679
    $1,000 Off
    $1,000 Off

  • Patio Roof Kit (63214)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    32' x 14' Patio Roof Kit - Made in USA

    Starting at $25,253
    $25,253
    Starting at $24,253
    Starting at $25,253 $24,253
    $24,253
    $1,000 Off
    $1,000 Off

  • Outdoor Patio Structure (62814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28' x 14' Outdoor Patio Structure - Made in USA

    Starting at $25,063
    $25,063
    Starting at $24,063
    Starting at $25,063 $24,063
    $24,063
    $1,000 Off
    $1,000 Off

  • Kit to Add a Roof Over Patio (62414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 14' Kit to Add a Roof Over Patio - Made in USA

    Starting at $23,366
    $23,366
    Starting at $22,366
    Starting at $23,366 $22,366
    $22,366
    $1,000 Off
    $1,000 Off

  • Permanent Outdoor Pergola With Roof (62014)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' x 14' Permanent Outdoor Pergola With Roof - Made in USA

    Starting at $17,940
    $17,940
    Starting at $16,940
    Starting at $17,940 $16,940
    $16,940
    $1,000 Off
    $1,000 Off

  • Patio or Pool Area Pergola With Roof (61814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' x 14' Patio or Pool Area Pergola With Roof - Made in USA

    Starting at $17,940
    $17,940
    Starting at $16,940
    Starting at $17,940 $16,940
    $16,940
    $1,000 Off
    $1,000 Off

  • Barbecue Shelter (81114)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    11x14 Barbecue Shelter - Made in USA

    Starting at $10,064
    $10,064
    Starting at $9,064
    Starting at $10,064 $9,064
    $9,064
    $1,000 Off
    $1,000 Off

  • Custom-Made Pergola With Roof (80914)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    9x14 Custom-Made Pergola With Roof - Made in USA

    Starting at $9,234
    $9,234
    Starting at $8,234
    Starting at $9,234 $8,234
    $8,234
    $1,000 Off
    $1,000 Off

  • Backyard Patio Pergola With Roof (60914)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    9' x 14' Backyard Patio Pergola With Roof - Made in USA

    Starting at $11,466
    $11,466
    Starting at $10,466
    Starting at $11,466 $10,466
    $10,466
    $1,000 Off
    $1,000 Off

  • Polycarbonate Patio Kit (83214)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    32x14 Polycarbonate Patio Kit - Made in USA

    Starting at $21,381
    $21,381
    Starting at $20,381
    Starting at $21,381 $20,381
    $20,381
    $1,000 Off
    $1,000 Off

  • Kit for Adding a Covered Patio to a House (82014)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20x14 Kit for Adding a Covered Patio to a House - Made in USA

    Starting at $14,587
    $14,587
    Starting at $13,587
    Starting at $14,587 $13,587
    $13,587
    $1,000 Off
    $1,000 Off

  • Patio Roof Attached to House (81814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18x14 Patio Roof Attached to House - Made in USA

    Starting at $14,587
    $14,587
    Starting at $13,587
    Starting at $14,587 $13,587
    $13,587
    $1,000 Off
    $1,000 Off

  • Covered Patio Extension Kit (81614)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16x14 Covered Patio Extension Kit - Made in USA

    Starting at $11,927
    $11,927
    Starting at $10,927
    Starting at $11,927 $10,927
    $10,927
    $1,000 Off
    $1,000 Off

  • Patio Roof and Cover (81414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14x14 Patio Roof and Cover - Made in USA

    Starting at $10,847
    $10,847
    Starting at $9,847
    Starting at $10,847 $9,847
    $9,847
    $1,000 Off
    $1,000 Off

  • Outside Shade Cover (81214)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12x14 Outside Shade Cover - Made in USA

    Starting at $10,064
    $10,064
    Starting at $9,064
    Starting at $10,064 $9,064
    $9,064
    $1,000 Off
    $1,000 Off

  • Backyard Deck Cover (81014)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10x14 Backyard Deck Cover - Made in USA

    Starting at $9,234
    $9,234
    Starting at $8,234
    Starting at $9,234 $8,234
    $8,234
    $1,000 Off
    $1,000 Off

  • Waterproof Pergola Roof Kit (80814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x14 Waterproof Pergola Roof Kit - Made in USA

    Starting at $9,234
    $9,234
    Starting at $8,234
    Starting at $9,234 $8,234
    $8,234
    $1,000 Off
    $1,000 Off

  • Kit for Roof Over Back Patio (61114)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    11' x 14' Kit for Roof Over Back Patio - Made in USA

    Starting at $12,317
    $12,317
    Starting at $11,317
    Starting at $12,317 $11,317
    $11,317
    $1,000 Off
    $1,000 Off

  • Outdoor Patio Cover (61614)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' x 14' Outdoor Patio Cover - Made in USA

    Starting at $14,264
    $14,264
    Starting at $13,264
    Starting at $14,264 $13,264
    $13,264
    $1,000 Off
    $1,000 Off

  • Patio Sunshade (61414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' x 14' Patio Sunshade - Made in USA

    Starting at $13,164
    $13,164
    Starting at $12,164
    Starting at $13,164 $12,164
    $12,164
    $1,000 Off
    $1,000 Off

  • Roofed Patio Cover (61214)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' x 14' Roofed Patio Cover - Made in USA

    Starting at $12,317
    $12,317
    Starting at $11,317
    Starting at $12,317 $11,317
    $11,317
    $1,000 Off
    $1,000 Off

  • Backyard Shade Cover (61014)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' x 14' Backyard Shade Cover - Made in USA

    Starting at $11,466
    $11,466
    Starting at $10,466
    Starting at $11,466 $10,466
    $10,466
    $1,000 Off
    $1,000 Off

  • Outdoor Shade Cover (60814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 14' Outdoor Shade Cover - Made in USA

    Starting at $11,466
    $11,466
    Starting at $10,466
    Starting at $11,466 $10,466
    $10,466
    $1,000 Off
    $1,000 Off

  • Modern Slat Pergola (22414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 14 Modern Slat Pergola - Made in USA

    Starting at $18,669
    $18,669
    Starting at $17,669
    Starting at $18,669 $17,669
    $17,669
    $1,000 Off
    $1,000 Off

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  • Outdoor Backyard Pergola (22014)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20 x 14 Outdoor Backyard Pergola - Made in USA

    Starting at $17,886
    $17,886
    Starting at $16,886
    Starting at $17,886 $16,886
    $16,886
    $1,000 Off
    $1,000 Off

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  • Outdoor Dining Pergola With Roof (20814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 14 Dining Pergola With Roof - Made in USA

    Starting at $11,516
    $11,516
    Starting at $10,516
    Starting at $11,516 $10,516
    $10,516
    $1,000 Off
    $1,000 Off

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  • DIY Vinyl Pergola (42414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 14' DIY Vinyl Pergola - Made in USA

    Starting at $14,810
    $14,810
    Starting at $13,810
    Starting at $14,810 $13,810
    $13,810
    $1,000 Off
    $1,000 Off

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  • Modern Outdoor Kitchen Pergola (42014)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' by 14' Modern Outdoor Kitchen Pergola - Made in USA

    Starting at $14,392
    $14,392
    Starting at $13,392
    Starting at $14,392 $13,392
    $13,392
    $1,000 Off
    $1,000 Off

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  • Kit for Building a Pergola on the Wall (41814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Kit for 18' by 14' Pergola on the Wall - Made in USA

    Starting at $14,256
    $14,256
    Starting at $13,256
    Starting at $14,256 $13,256
    $13,256
    $1,000 Off
    $1,000 Off

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  • Deck Pergola With Fan Mount (Optional) (40814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 14' Deck Pergola With Fan Mount (Optional) - Made in USA

    Starting at $8,937
    $8,937
    Starting at $7,937
    Starting at $8,937 $7,937
    $7,937
    $1,000 Off
    $1,000 Off

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  • Kit for a Wall-Mounted Pergola Off Deck (31114)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    11' x 14' Pergola Off Deck - Made in USA

    Starting at $7,536
    $7,536
    Starting at $6,536
    Starting at $7,536 $6,536
    $6,536
    $1,000 Off
    $1,000 Off

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  • Custom Backyard Pergola (11114)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    11x14 Custom Backyard Pergola - Made in USA

    Starting at $9,249
    $9,249
    Starting at $8,249
    Starting at $9,249 $8,249
    $8,249
    $1,000 Off
    $1,000 Off

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  • Open-Roof Pergola Kit (41114)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    11' by 14' Open-Roof Pergola Kit - Made in USA

    Starting at $9,399
    $9,399
    Starting at $8,399
    Starting at $9,399 $8,399
    $8,399
    $1,000 Off
    $1,000 Off

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  • 11x14 Pergola (21114)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Modern 11x14 Pergola - Made in USA

    Starting at $12,344
    $12,344
    Starting at $11,344
    Starting at $12,344 $11,344
    $11,344
    $1,000 Off
    $1,000 Off

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  • 2-Post Pergola DIY Kit (30914)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    9' x 14' 2-Post Pergola DIY Kit - Made in USA

    Starting at $6,551
    $6,551
    Starting at $5,551
    Starting at $6,551 $5,551
    $5,551
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).