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Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • Wall-Mounted Pergola With Roof (2044.0)
    Save up to $1,000 👇 Christmas Sale

    Attached-to-House 16x16 Two-Post Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $8,768
    $8,768
    Starting at $7,768
    Starting at $8,768 $7,768
    $7,768
    $1,000 Off
    $1,000 Off

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  • Kit for a Pergola Against House (2034.0)
    Save up to $1,000 👇 Christmas Sale

    Wall-Mounted 14' x 16' Pergola Against House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $7,853
    $7,853
    Starting at $6,853
    Starting at $7,853 $6,853
    $6,853
    $1,000 Off
    $1,000 Off

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  • 20' x 16' Pergola (2064.0)
    Save up to $1,000 👇 Christmas Sale

    20x16 Attached Pergola With Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $10,869
    $10,869
    Starting at $9,869
    Starting at $10,869 $9,869
    $9,869
    $1,000 Off
    $1,000 Off

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  • Patio or Outdoor Kitchen Pergola (1064.0)
    Save up to $1,000 👇 Christmas Sale

    20' x 16' Patio or Outdoor Kitchen Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $14,155
    $14,155
    Starting at $13,155
    Starting at $14,155 $13,155
    $13,155
    $1,000 Off
    $1,000 Off

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  • Wall-Mounted Pergola in Wall Kit (2024.0)
    Save up to $1,000 👇 Christmas Sale

    Wall-Mounted 12' x 16' Pergola in Wall Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $7,437
    $7,437
    Starting at $6,437
    Starting at $7,437 $6,437
    $6,437
    $1,000 Off
    $1,000 Off

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  • Outdoor Pergola With Roof (1034.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 14' x 16' Outdoor Pergola With Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $9,683
    $9,683
    Starting at $8,683
    Starting at $9,683 $8,683
    $8,683
    $1,000 Off
    $1,000 Off

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  • Back-Deck Pergola Attached to House (2084.0)
    Save up to $1,000 👇 Christmas Sale

    28x16 Back-Deck Pergola Attached to House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $13,718
    $13,718
    Starting at $12,718
    Starting at $13,718 $12,718
    $12,718
    $1,000 Off
    $1,000 Off

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  • White Vinyl Attached Pergola (2054.0)
    Save up to $1,000 👇 Christmas Sale

    Wall-Mounted 18x16 Pergola for Deck Shade - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $9,423
    $9,423
    Starting at $8,423
    Starting at $9,423 $8,423
    $8,423
    $1,000 Off
    $1,000 Off

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  • Kit for Pergola Off Side of House (2014.0)
    Save up to $1,000 👇 Christmas Sale

    Attached 10' x 16' Pergola Off Side of House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $6,521
    $6,521
    Starting at $5,521
    Starting at $6,521 $5,521
    $5,521
    $1,000 Off
    $1,000 Off

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  • Pergola on Deck DIY Kit (2210.0)
    Save up to $1,000 👇 Christmas Sale

    Attached 11x16 Pergola on Deck DIY Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $7,437
    $7,437
    Starting at $6,437
    Starting at $7,437 $6,437
    $6,437
    $1,000 Off
    $1,000 Off

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  • Louvered Pergola Attached to House (4023.0)
    Save up to $1,000 👇 Christmas Sale

    14x16 DIY Hot Tub Pergola or Deck Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $10,078
    $10,078
    Starting at $9,078
    Starting at $10,078 $9,078
    $9,078
    $1,000 Off
    $1,000 Off

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  • Vinyl Patio Pergola (1084.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 28' x 16' Vinyl Patio Pergola - With Heavy-Duty Aluminum Frame - Made in USA

    Starting at $16,869
    $16,869
    Starting at $15,869
    Starting at $16,869 $15,869
    $15,869
    $1,000 Off
    $1,000 Off

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  • Backyard Patio Pergola (1014.0)
    Save up to $1,000 👇 Christmas Sale

    10 x 16 Backyard Patio Pergola With Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $7,988
    $7,988
    Starting at $6,988
    Starting at $7,988 $6,988
    $6,988
    $1,000 Off
    $1,000 Off

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  • Prefab Pergola (Modern Style) (3174.0)
    Save up to $1,000 👇 Christmas Sale

    Modern 24' x 16' Large Pergola With 6 Posts - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $18,542
    $18,542
    Starting at $17,542
    Starting at $18,542 $17,542
    $17,542
    $1,000 Off
    $1,000 Off

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  • Pergola by Swimming Pool or Patio (3164.0)
    Save up to $1,000 👇 Christmas Sale

    20' x 16' Patio / Pool / BBQ Pergola DIY Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $17,859
    $17,859
    Starting at $16,859
    Starting at $17,859 $16,859
    $16,859
    $1,000 Off
    $1,000 Off

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  • Build-It-Yourself Pergola Kit (3154.0)
    Save up to $1,000 👇 Christmas Sale

    18x16 Build-It-Yourself Pergola Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $17,859
    $17,859
    Starting at $16,859
    Starting at $17,859 $16,859
    $16,859
    $1,000 Off
    $1,000 Off

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  • Outdoor Garden Pergola With Roof (3104.0)
    Save up to $1,000 👇 Christmas Sale

    Modern 8' x 16' Long-Lasting Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $11,930
    $11,930
    Starting at $10,930
    Starting at $11,930 $10,930
    $10,930
    $1,000 Off
    $1,000 Off

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  • Modern Pergola Attached to House (4174.0)
    Save up to $1,000 👇 Christmas Sale

    24' x 16' Modern Pergola Attached to House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $14,923
    $14,923
    Starting at $13,923
    Starting at $14,923 $13,923
    $13,923
    $1,000 Off
    $1,000 Off

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  • Kit for Building Pergola Off Wall (4164.0)
    Save up to $1,000 👇 Christmas Sale

    Kit for Building 20' x 16' Pergola Off Wall - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $14,466
    $14,466
    Starting at $13,466
    Starting at $14,466 $13,466
    $13,466
    $1,000 Off
    $1,000 Off

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  • Pergola Fixed to Wall of House (4154.0)
    Save up to $1,000 👇 Christmas Sale

    18x16 Modern Deck Pergola Attached to House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $14,334
    $14,334
    Starting at $13,334
    Starting at $14,334 $13,334
    $13,334
    $1,000 Off
    $1,000 Off

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  • Exterior Pergola (4104.0)
    Save up to $1,000 👇 Christmas Sale

    8x16 Patio Door Pergola Attached to House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $9,784
    $9,784
    Starting at $8,784
    Starting at $9,784 $8,784
    $8,784
    $1,000 Off
    $1,000 Off

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  • Kit for Pergola on Pool Deck or Patio (1210.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 11' x 16' Pergola for Pool Deck, Patio or Garden - Vinyl Exterior w/ Aluminum Frame

    Starting at $9,090
    $9,090
    Starting at $8,090
    Starting at $9,090 $8,090
    $8,090
    $1,000 Off
    $1,000 Off

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  • 11x16 Pergola (4280.0)
    Save up to $1,000 👇 Christmas Sale

    11x16 Maintenance-Free Pergola Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $8,955
    $8,955
    Starting at $7,955
    Starting at $8,955 $7,955
    $7,955
    $1,000 Off
    $1,000 Off

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  • Backyard Modern Pergola (3280.0)
    Save up to $1,000 👇 Christmas Sale

    11x16 Backyard Modern Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $11,784
    $11,784
    Starting at $10,784
    Starting at $11,784 $10,784
    $10,784
    $1,000 Off
    $1,000 Off

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  • Modern White Pergola (3013.0)
    Save up to $1,000 👇 Christmas Sale

    12' x 16' Modern Custom-Build Pergola Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $11,784
    $11,784
    Starting at $10,784
    Starting at $11,784 $10,784
    $10,784
    $1,000 Off
    $1,000 Off

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  • Contemporary Metal Pergola w/ All-Vinyl Exterior (3003.0)
    Save up to $1,000 👇 Christmas Sale

    10' x 16' Modern Vinyl Pergola w/ Heavy-Duty Aluminum Frame - Made in USA

    Starting at $11,399
    $11,399
    Starting at $10,399
    Starting at $11,399 $10,399
    $10,399
    $1,000 Off
    $1,000 Off

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  • Contemporary Outdoor Pergola (3033.0)
    Save up to $1,000 👇 Christmas Sale

    16x16 Contemporary Outdoor Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $13,105
    $13,105
    Starting at $12,105
    Starting at $13,105 $12,105
    $12,105
    $1,000 Off
    $1,000 Off

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  • Metal-Frame Pergola w/ All-Vinyl Exterior (3023.0)
    Save up to $1,000 👇 Christmas Sale

    14x16 Metal Frame Pergola with Maintenance-Free Vinyl Exterior - Made in USA

    Starting at $12,938
    $12,938
    Starting at $11,938
    Starting at $12,938 $11,938
    $11,938
    $1,000 Off
    $1,000 Off

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  • Attached Modern Pergola (4003.0)
    Save up to $1,000 👇 Christmas Sale

    10' x 16' Attached Modern Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $8,789
    $8,789
    Starting at $7,789
    Starting at $8,789 $7,789
    $7,789
    $1,000 Off
    $1,000 Off

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  • 16' x 16' Patio Pergola (Metal and White Vinyl) (4033.0)
    Save up to $1,000 👇 Christmas Sale

    16' x 16' Patio Pergola Metal w/ Maintenance-Free Vinyl Exterior - Made in USA

    Starting at $10,255
    $10,255
    Starting at $9,255
    Starting at $10,255 $9,255
    $9,255
    $1,000 Off
    $1,000 Off

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  • Kit for a Modern Pergola in Front of House (or Back) (4013.0)
    Save up to $1,000 👇 Christmas Sale

    12x16 Modern Pergola in Front of House (or Back) - Vinyl w/ Aluminum Frame - Made in USA

    Starting at $8,955
    $8,955
    Starting at $7,955
    Starting at $8,955 $7,955
    $7,955
    $1,000 Off
    $1,000 Off

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  • Large White Pergola (1094.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 32x16 Large Metal Pergola w/ All-Vinyl Exterior - Made in USA

    Starting at $18,773
    $18,773
    Starting at $17,773
    Starting at $18,773 $17,773
    $17,773
    $1,000 Off
    $1,000 Off

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  • Patio or Outdoor Cooking Pergola (1074.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 24' x 16' Patio / Outdoor Cooking Pergola - Vinyl Exterior w/ Aluminum Frame

    Starting at $16,537
    $16,537
    Starting at $15,537
    Starting at $16,537 $15,537
    $15,537
    $1,000 Off
    $1,000 Off

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  • Stand-Alone Pergola (1054.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 18x16 Vinyl & Aluminum Outdoor Pergola With Slatted Roof - Made in USA

    Starting at $11,545
    $11,545
    Starting at $10,545
    Starting at $11,545 $10,545
    $10,545
    $1,000 Off
    $1,000 Off

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  • Patio / Barbecue Grill Pergola (1044.0)
    Save up to $1,000 👇 Christmas Sale

    16' x 16' Patio / Barbecue Grill Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $10,733
    $10,733
    Starting at $9,733
    Starting at $10,733 $9,733
    $9,733
    $1,000 Off
    $1,000 Off

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  • Vinyl & Aluminum Patio Pergola (1024.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing' 12 x 16' Vinyl & Aluminum Patio Pergola - Made in the USA

    Starting at $9,090
    $9,090
    Starting at $8,090
    Starting at $9,090 $8,090
    $8,090
    $1,000 Off
    $1,000 Off

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  • Vinyl & Aluminum Pergola DIY Kit (1004.0)
    Save up to $1,000 👇 Christmas Sale

    DIY Covered Pergola (8x16) - Vinyl & Aluminum Pergola Kit With Roof - Made in USA

    Starting at $7,530
    $7,530
    Starting at $6,530
    Starting at $7,530 $6,530
    $6,530
    $1,000 Off
    $1,000 Off

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  • Kit for a Large Pergola Attached to House (2094.0)
    Save up to $1,000 👇 Christmas Sale

    Attached 32' x 16' Large Pergola Attached to House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $15,694
    $15,694
    Starting at $14,694
    Starting at $15,694 $14,694
    $14,694
    $1,000 Off
    $1,000 Off

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  • Outdoor Vinyl Pergola (2074.0)
    Save up to $1,000 👇 Christmas Sale

    24x16 Outdoor Vinyl Pergola Attached to House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $12,886
    $12,886
    Starting at $11,886
    Starting at $12,886 $11,886
    $11,886
    $1,000 Off
    $1,000 Off

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  • Kit for Pergola Over Deck (2004.0)
    Save up to $1,000 👇 Christmas Sale

    All-Inclusive Kit to Build 8' x 16' Pergola Over Deck - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $6,157
    $6,157
    Starting at $5,157
    Starting at $6,157 $5,157
    $5,157
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).