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Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • Two-Post Pergola (31616)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' x 16' Two-Post Pergola - Made in USA

    Starting at $9,097
    $9,097
    Starting at $8,097
    Starting at $9,097 $8,097
    $8,097
    $1,000 Off
    $1,000 Off

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  • Kit for a Pergola Against House (31416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' x 16' Pergola Against House - Made in USA

    Starting at $8,103
    $8,103
    Starting at $7,103
    Starting at $8,103 $7,103
    $7,103
    $1,000 Off
    $1,000 Off

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  • Wall-Mounted Pergola in Wall Kit (31216)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' x 16' Pergola in Wall DIY Kit - Made in USA

    Starting at $7,719
    $7,719
    Starting at $6,719
    Starting at $7,719 $6,719
    $6,719
    $1,000 Off
    $1,000 Off

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  • Patio or Outdoor Kitchen Pergola (12016)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20x16 Patio Outdoor Kitchen Pergola - Made in USA

    Starting at $14,691
    $14,691
    Starting at $13,691
    Starting at $14,691 $13,691
    $13,691
    $1,000 Off
    $1,000 Off

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  • Attached Pergola With Roof (32016)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' x 16' Attached Pergola With Roof - Made in USA

    Starting at $11,307
    $11,307
    Starting at $10,307
    Starting at $11,307 $10,307
    $10,307
    $1,000 Off
    $1,000 Off

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  • Kit for Pergola Off Side of House (31016)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' x 16' Pergola Off Side of House - Made in USA

    Starting at $6,710
    $6,710
    Starting at $5,710
    Starting at $6,710 $5,710
    $5,710
    $1,000 Off
    $1,000 Off

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  • Vinyl Patio Pergola (12816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28x16 Vinyl Patio Pergola - Made in USA

    Starting at $17,496
    $17,496
    Starting at $16,496
    Starting at $17,496 $16,496
    $16,496
    $1,000 Off
    $1,000 Off

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  • Patio / Barbecue Grill Pergola (11616)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16x16 Patio / Barbecue Grill Pergola - Made in USA

    Starting at $11,121
    $11,121
    Starting at $10,121
    Starting at $11,121 $10,121
    $10,121
    $1,000 Off
    $1,000 Off

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  • Outdoor Pergola With Roof (11416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14x16 Outdoor Pergola With Roof - Made in USA

    Starting at $10,041
    $10,041
    Starting at $9,041
    Starting at $10,041 $9,041
    $9,041
    $1,000 Off
    $1,000 Off

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  • Back-Deck Pergola Attached to House (32816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28' x 16' Back Deck Pergola - Made in USA

    Starting at $14,244
    $14,244
    Starting at $13,244
    Starting at $14,244 $13,244
    $13,244
    $1,000 Off
    $1,000 Off

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  • Pergola for Deck Shade (31816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' x 16' Pergola for Deck Shade - Made in USA

    Starting at $9,806
    $9,806
    Starting at $8,806
    Starting at $9,806 $8,806
    $8,806
    $1,000 Off
    $1,000 Off

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  • Pergola on Deck DIY Kit (31116)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    11' x 16' Pergola on Deck DIY Kit - Made in USA

    Starting at $7,719
    $7,719
    Starting at $6,719
    Starting at $7,719 $6,719
    $6,719
    $1,000 Off
    $1,000 Off

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  • Contemporary Outdoor Pergola (21616)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16 x 16 Contemporary Outdoor Pergola - Made in USA

    Starting at $13,961
    $13,961
    Starting at $12,961
    Starting at $13,961 $12,961
    $12,961
    $1,000 Off
    $1,000 Off

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  • 16' x 16' Patio Pergola (Metal and White Vinyl) (41616)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' x 16' Patio Pergola (Metal Frame w/ Vinyl Exterior) - Made in USA

    Starting at $10,999
    $10,999
    Starting at $9,999
    Starting at $10,999 $9,999
    $9,999
    $1,000 Off
    $1,000 Off

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  • DIY Hot Tub Pergola (41416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' by 16' DIY Hot Tub Pergola or Deck Pergola - Made in USA

    Starting at $10,999
    $10,999
    Starting at $9,999
    Starting at $10,999 $9,999
    $9,999
    $1,000 Off
    $1,000 Off

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  • Backyard Patio Pergola (11016)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10x16 Backyard Patio Pergola - Made in USA

    Starting at $8,289
    $8,289
    Starting at $7,289
    Starting at $8,289 $7,289
    $7,289
    $1,000 Off
    $1,000 Off

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  • Waterproof Patio Roof Kit (82816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28x16 Waterproof Patio Roof Kit - Made in USA

    Starting at $20,601
    $20,601
    Starting at $19,601
    Starting at $20,601 $19,601
    $19,601
    $1,000 Off
    $1,000 Off

  • Flat Roof Over Deck (82416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x16 Flat Roof Over Deck - Made in USA

    Starting at $18,789
    $18,789
    Starting at $17,789
    Starting at $18,789 $17,789
    $17,789
    $1,000 Off
    $1,000 Off

  • Detached Roof Over Deck (63216)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    32' x 16' Detached Roof Over Deck - Made in USA

    Starting at $25,401
    $25,401
    Starting at $24,401
    Starting at $25,401 $24,401
    $24,401
    $1,000 Off
    $1,000 Off

  • Flat Patio Cover (62816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28' x 16' Flat Patio Cover - Made in USA

    Starting at $25,191
    $25,191
    Starting at $24,191
    Starting at $25,191 $24,191
    $24,191
    $1,000 Off
    $1,000 Off

  • Backyard Roof Patio Kit (62416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 16' Backyard Roof Patio Kit - Made in USA

    Starting at $23,476
    $23,476
    Starting at $22,476
    Starting at $23,476 $22,476
    $22,476
    $1,000 Off
    $1,000 Off

  • Luxury Outdoor Pergola With Roof (62016)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' x 16' Luxury Outdoor Pergola With Roof - Made in USA

    Starting at $18,031
    $18,031
    Starting at $17,031
    Starting at $18,031 $17,031
    $17,031
    $1,000 Off
    $1,000 Off

  • Outdoor Backyard Pergola With Roof (61816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' x 16' Outdoor Backyard Pergola With Roof - Made in USA

    Starting at $18,031
    $18,031
    Starting at $17,031
    Starting at $18,031 $17,031
    $17,031
    $1,000 Off
    $1,000 Off

  • Covered Pergola With 2 Posts (81116)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    11x16 Covered Pergola With 2 Posts - Made in USA

    Starting at $10,119
    $10,119
    Starting at $9,119
    Starting at $10,119 $9,119
    $9,119
    $1,000 Off
    $1,000 Off

  • Rain-Proof Patio Cover (83216)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    32x16 Rain-Proof Patio Cover - Made in USA

    Starting at $21,530
    $21,530
    Starting at $20,530
    Starting at $21,530 $20,530
    $20,530
    $1,000 Off
    $1,000 Off

  • Covered Patio Attached to House (82016)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20x16 Covered Patio Attached to House - Made in USA

    Starting at $14,679
    $14,679
    Starting at $13,679
    Starting at $14,679 $13,679
    $13,679
    $1,000 Off
    $1,000 Off

  • Outdoor Deck Covering (81816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18x16 Outdoor Deck Covering - Made in USA

    Starting at $14,679
    $14,679
    Starting at $13,679
    Starting at $14,679 $13,679
    $13,679
    $1,000 Off
    $1,000 Off

  • Patio Deck Cover (81616)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16x16 Patio Deck Cover - Made in USA

    Starting at $11,999
    $11,999
    Starting at $10,999
    Starting at $11,999 $10,999
    $10,999
    $1,000 Off
    $1,000 Off

  • Deck Cover for Rain (81416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14x16 Deck Cover for Rain - Made in USA

    Starting at $10,910
    $10,910
    Starting at $9,910
    Starting at $10,910 $9,910
    $9,910
    $1,000 Off
    $1,000 Off

  • Deck Cover for Shade (81216)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12x16 Deck Cover for Shade - Made in USA

    Starting at $10,119
    $10,119
    Starting at $9,119
    Starting at $10,119 $9,119
    $9,119
    $1,000 Off
    $1,000 Off

  • Back Deck Awning Kit (81016)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10x16 Back Deck Awning Kit - Made in USA

    Starting at $9,279
    $9,279
    Starting at $8,279
    Starting at $9,279 $8,279
    $8,279
    $1,000 Off
    $1,000 Off

  • Outdoor Waterproof Cover (80816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x16 Outdoor Waterproof Cover - Made in USA

    Starting at $9,279
    $9,279
    Starting at $8,279
    Starting at $9,279 $8,279
    $8,279
    $1,000 Off
    $1,000 Off

  • Patio Transparent Roof Kit (61116)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    11' x 16' Patio Transparent Roof Kit - Made in USA

    Starting at $12,370
    $12,370
    Starting at $11,370
    Starting at $12,370 $11,370
    $11,370
    $1,000 Off
    $1,000 Off

  • Awning for Patio (61616)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' x 16' Awning for Patio - Made in USA

    Starting at $14,337
    $14,337
    Starting at $13,337
    Starting at $14,337 $13,337
    $13,337
    $1,000 Off
    $1,000 Off

  • Outdoor Covered Patio (61416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' x 16' Outdoor Covered Patio - Made in USA

    Starting at $13,227
    $13,227
    Starting at $12,227
    Starting at $13,227 $12,227
    $12,227
    $1,000 Off
    $1,000 Off

  • Patio Cover With Roof (61216)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' x 16' Patio Cover With Roof - Made in USA

    Starting at $12,370
    $12,370
    Starting at $11,370
    Starting at $12,370 $11,370
    $11,370
    $1,000 Off
    $1,000 Off

  • Shade Structure for Patio (61016)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' x 16' Shade Structure for Patio - Made in USA

    Starting at $11,510
    $11,510
    Starting at $10,510
    Starting at $11,510 $10,510
    $10,510
    $1,000 Off
    $1,000 Off

  • Custom Patio Cover (60816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 16' Custom Patio Cover - Made in USA

    Starting at $11,510
    $11,510
    Starting at $10,510
    Starting at $11,510 $10,510
    $10,510
    $1,000 Off
    $1,000 Off

  • Large Pergola With 6 Posts (22416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 16 Pergola With 6 Posts - Made in USA

    Starting at $19,068
    $19,068
    Starting at $18,068
    Starting at $19,068 $18,068
    $18,068
    $1,000 Off
    $1,000 Off

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  • Patio or BBQ Pergola DIY Kit (22016)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20 x 16 Patio / Pool / BBQ Pergola DIY Kit - Made in USA

    Starting at $18,365
    $18,365
    Starting at $17,365
    Starting at $18,365 $17,365
    $17,365
    $1,000 Off
    $1,000 Off

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  • Build-It-Yourself Pergola Kit (21816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18 x 16 Build-It-Yourself Pergola Kit - Made in USA

    Starting at $18,365
    $18,365
    Starting at $17,365
    Starting at $18,365 $17,365
    $17,365
    $1,000 Off
    $1,000 Off

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  • Vinyl Long-Lasting Pergola (20816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Premium 8 x 16 Long-Lasting Pergola - Made in USA

    Starting at $11,649
    $11,649
    Starting at $10,649
    Starting at $11,649 $10,649
    $10,649
    $1,000 Off
    $1,000 Off

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  • Modern Pergola Attached to House (42416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 16' Modern Pergola Attached to House - Made in USA

    Starting at $15,341
    $15,341
    Starting at $14,341
    Starting at $15,341 $14,341
    $14,341
    $1,000 Off
    $1,000 Off

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  • Kit for Building Pergola Off Wall (42016)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Kit for Building 20' by 16' Pergola Off Wall - Made in USA

    Starting at $14,870
    $14,870
    Starting at $13,870
    Starting at $14,870 $13,870
    $13,870
    $1,000 Off
    $1,000 Off

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  • Modern Deck Pergola (41816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' by 16' Modern Deck Pergola - Made in USA

    Starting at $14,734
    $14,734
    Starting at $13,734
    Starting at $14,734 $13,734
    $13,734
    $1,000 Off
    $1,000 Off

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  • Patio Door Pergola (40816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 16' Patio Door Pergola - Made in USA

    Starting at $8,970
    $8,970
    Starting at $7,970
    Starting at $8,970 $7,970
    $7,970
    $1,000 Off
    $1,000 Off

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  • Kit for Pergola on Pool Deck or Patio (11116)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    11x16 Pergola on Pool Deck or Patio - Made in USA

    Starting at $9,433
    $9,433
    Starting at $8,433
    Starting at $9,433 $8,433
    $8,433
    $1,000 Off
    $1,000 Off

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  • Maintenance-Free Pergola Kit (41116)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    11' by 16' Maintenance-Free Pergola Kit - Made in USA

    Starting at $9,554
    $9,554
    Starting at $8,554
    Starting at $9,554 $8,554
    $8,554
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).