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Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • Kit for Pergola on Existing Deck (32414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Kit for 24' x 14' Pergola on Existing Deck - Made in USA

    Starting at $13,003
    $13,003
    Starting at $12,003
    Starting at $13,003 $12,003
    $12,003
    $1,000 Off
    $1,000 Off

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  • DIY Pergola Off House (32412)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 12' DIY Pergola Off House - Made in USA

    Starting at $11,624
    $11,624
    Starting at $10,624
    Starting at $11,624 $10,624
    $10,624
    $1,000 Off
    $1,000 Off

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  • Luxury Metal Pergola w/ Vinyl Exterior (12420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x20 Luxury Metal Pergola w/ All-Vinyl Exterior - Made in USA

    Starting at $22,496
    $22,496
    Starting at $21,496
    Starting at $22,496 $21,496
    $21,496
    $1,000 Off
    $1,000 Off

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  • Kit for Pergola Over Swimming Pool or Patio (12418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x18 Pergola Over Swimming Pool or Patio - Made in USA

    Starting at $18,664
    $18,664
    Starting at $17,664
    Starting at $18,664 $17,664
    $17,664
    $1,000 Off
    $1,000 Off

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  • Outdoor Rain Cover for Patio (82420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x20 Outdoor Rain Cover for Patio - Made in USA

    Starting at $27,326
    $27,326
    Starting at $26,326
    Starting at $27,326 $26,326
    $26,326
    $1,000 Off
    $1,000 Off

  • Outdoor Patio Roof Structure (82418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x18 Outdoor Patio Roof Structure - Made in USA

    Starting at $27,326
    $27,326
    Starting at $26,326
    Starting at $27,326 $26,326
    $26,326
    $1,000 Off
    $1,000 Off

  • Flat Roof Over Deck (82416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x16 Flat Roof Over Deck - Made in USA

    Starting at $18,789
    $18,789
    Starting at $17,789
    Starting at $18,789 $17,789
    $17,789
    $1,000 Off
    $1,000 Off

  • Prefab Patio Roof System (82414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x14 Prefab Patio Roof System - Made in USA

    Starting at $18,679
    $18,679
    Starting at $17,679
    Starting at $18,679 $17,679
    $17,679
    $1,000 Off
    $1,000 Off

  • Custom Patio Roof Kit (82412)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x12 Custom Patio Roof Kit - Made in USA

    Starting at $16,381
    $16,381
    Starting at $15,381
    Starting at $16,381 $15,381
    $15,381
    $1,000 Off
    $1,000 Off

  • Transparent Patio Roof Kit (82410)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x10 Transparent Patio Roof Kit - Made in USA

    Starting at $16,337
    $16,337
    Starting at $15,337
    Starting at $16,337 $15,337
    $15,337
    $1,000 Off
    $1,000 Off

  • Covered Roof Over Deck (82408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x8 Covered Roof Over Deck - Made in USA

    Starting at $16,337
    $16,337
    Starting at $15,337
    Starting at $16,337 $15,337
    $15,337
    $1,000 Off
    $1,000 Off

  • Outdoor Patio Cover Structure (62420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 20' Outdoor Patio Cover Structure - Made in USA

    Starting at $32,816
    $32,816
    Starting at $31,816
    Starting at $32,816 $31,816
    $31,816
    $1,000 Off
    $1,000 Off

  • Home Patio Cover (62418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 18' Home Patio Cover - Made in USA

    Starting at $32,816
    $32,816
    Starting at $31,816
    Starting at $32,816 $31,816
    $31,816
    $1,000 Off
    $1,000 Off

  • Backyard Roof Patio Kit (62416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 16' Backyard Roof Patio Kit - Made in USA

    Starting at $23,476
    $23,476
    Starting at $22,476
    Starting at $23,476 $22,476
    $22,476
    $1,000 Off
    $1,000 Off

  • Kit to Add a Roof Over Patio (62414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 14' Kit to Add a Roof Over Patio - Made in USA

    Starting at $23,366
    $23,366
    Starting at $22,366
    Starting at $23,366 $22,366
    $22,366
    $1,000 Off
    $1,000 Off

  • Pergola Roof Shade Kit (62412)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 12' Pergola Roof Shade Kit - Made in USA

    Starting at $21,069
    $21,069
    Starting at $20,069
    Starting at $21,069 $20,069
    $20,069
    $1,000 Off
    $1,000 Off

  • Free-Standing Patio Roof (62410)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 10' Free-Standing Patio Roof - Made in USA

    Starting at $21,023
    $21,023
    Starting at $20,023
    Starting at $21,023 $20,023
    $20,023
    $1,000 Off
    $1,000 Off

  • Cover Over Patio (62408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 8' Cover Over Patio - Made in USA

    Starting at $21,023
    $21,023
    Starting at $20,023
    Starting at $21,023 $20,023
    $20,023
    $1,000 Off
    $1,000 Off

  • Large Modern Pergola (22424)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 24 Large Modern Pergola - Made in USA

    Starting at $29,533
    $29,533
    Starting at $28,533
    Starting at $29,533 $28,533
    $28,533
    $1,000 Off
    $1,000 Off

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  • Patio or Pool Area Pergola (22420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 20 Patio or Pool Area Pergola - Made in USA

    Starting at $27,535
    $27,535
    Starting at $26,535
    Starting at $27,535 $26,535
    $26,535
    $1,000 Off
    $1,000 Off

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  • Six-Post Pergola (22418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 18 Six-Post Pergola - Made in USA

    Starting at $27,317
    $27,317
    Starting at $26,317
    Starting at $27,317 $26,317
    $26,317
    $1,000 Off
    $1,000 Off

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  • Long Garden Pergola (22408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 8 Long Garden Pergola - Made in USA

    Starting at $17,166
    $17,166
    Starting at $16,166
    Starting at $17,166 $16,166
    $16,166
    $1,000 Off
    $1,000 Off

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  • Large Pergola With 6 Posts (22416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 16 Pergola With 6 Posts - Made in USA

    Starting at $19,068
    $19,068
    Starting at $18,068
    Starting at $19,068 $18,068
    $18,068
    $1,000 Off
    $1,000 Off

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  • Modern Slat Pergola (22414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 14 Modern Slat Pergola - Made in USA

    Starting at $18,669
    $18,669
    Starting at $17,669
    Starting at $18,669 $17,669
    $17,669
    $1,000 Off
    $1,000 Off

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  • Pergola for Pool Deck or Patio (22412)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 12 Pergola for Pool Deck or Patio - Made in USA

    Starting at $17,850
    $17,850
    Starting at $16,850
    Starting at $17,850 $16,850
    $16,850
    $1,000 Off
    $1,000 Off

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  • Extra-Wide Pergola (22410)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 10 Extra-Wide Pergola - Made in USA

    Starting at $17,250
    $17,250
    Starting at $16,250
    Starting at $17,250 $16,250
    $16,250
    $1,000 Off
    $1,000 Off

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  • Extra Large Pergola (42424)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 24' Extra Large Pergola - Made in USA

    Starting at $24,855
    $24,855
    Starting at $23,855
    Starting at $24,855 $23,855
    $23,855
    $1,000 Off
    $1,000 Off

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  • Large Outdoor Pergola (42420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 20' Large Outdoor Pergola - Made in USA

    Starting at $22,892
    $22,892
    Starting at $21,892
    Starting at $22,892 $21,892
    $21,892
    $1,000 Off
    $1,000 Off

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  • Off-House Pergola (42418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 18' Off-House Pergola - Made in USA

    Starting at $22,706
    $22,706
    Starting at $21,706
    Starting at $22,706 $21,706
    $21,706
    $1,000 Off
    $1,000 Off

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  • Modern Outdoor Pergola (42408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 8' Modern Outdoor Pergola - Made in USA

    Starting at $13,135
    $13,135
    Starting at $12,135
    Starting at $13,135 $12,135
    $12,135
    $1,000 Off
    $1,000 Off

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  • Modern Pergola Attached to House (42416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 16' Modern Pergola Attached to House - Made in USA

    Starting at $15,341
    $15,341
    Starting at $14,341
    Starting at $15,341 $14,341
    $14,341
    $1,000 Off
    $1,000 Off

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  • DIY Vinyl Pergola (42414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 14' DIY Vinyl Pergola - Made in USA

    Starting at $14,810
    $14,810
    Starting at $13,810
    Starting at $14,810 $13,810
    $13,810
    $1,000 Off
    $1,000 Off

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  • Pergola Attached to House on Deck (42412)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 12' Pergola Attached to House on Deck - Made in USA

    Starting at $14,123
    $14,123
    Starting at $13,123
    Starting at $14,123 $13,123
    $13,123
    $1,000 Off
    $1,000 Off

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  • Contemporary Pergola (42410)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 10' Contemporary Pergola - Made in USA

    Starting at $13,517
    $13,517
    Starting at $12,517
    Starting at $13,517 $12,517
    $12,517
    $1,000 Off
    $1,000 Off

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  • Large Covered Pergola (12424)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x24 Large Covered Pergola - Made in USA

    Starting at $25,331
    $25,331
    Starting at $24,331
    Starting at $25,331 $24,331
    $24,331
    $1,000 Off
    $1,000 Off

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  • Patio or Outdoor Cooking Pergola (12416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x16 Patio / Outdoor Cooking Pergola - Made in USA

    Starting at $17,136
    $17,136
    Starting at $16,136
    Starting at $17,136 $16,136
    $16,136
    $1,000 Off
    $1,000 Off

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  • Open-Air Pergola (12414)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x14 Open-Air Pergola - Made in USA

    Starting at $16,760
    $16,760
    Starting at $15,760
    Starting at $16,760 $15,760
    $15,760
    $1,000 Off
    $1,000 Off

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  • Kit for Building a Pergola in the Backyard (12412)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Kit for 24x12 Pergola in the Backyard - Made in USA

    Starting at $15,381
    $15,381
    Starting at $14,381
    Starting at $15,381 $14,381
    $14,381
    $1,000 Off
    $1,000 Off

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  • Patio or Poolside Pergola (12410)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x10 Patio / Poolside Pergola - Made in USA

    Starting at $15,004
    $15,004
    Starting at $14,004
    Starting at $15,004 $14,004
    $14,004
    $1,000 Off
    $1,000 Off

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  • Extra Wide Pergola (12408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x8 Wide Pergola - Made in USA

    Starting at $13,430
    $13,430
    Starting at $12,430
    Starting at $13,430 $12,430
    $12,430
    $1,000 Off
    $1,000 Off

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  • Kit for Pergola Built on Existing Deck (32420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Kit for 24' x 20' Pergola Built on Existing Deck - Made in USA

    Starting at $18,937
    $18,937
    Starting at $17,937
    Starting at $18,937 $17,937
    $17,937
    $1,000 Off
    $1,000 Off

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  • Outdoor Vinyl Pergola (32416)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 16' Outdoor Vinyl Pergola - Made in USA

    Starting at $13,380
    $13,380
    Starting at $12,380
    Starting at $13,380 $12,380
    $12,380
    $1,000 Off
    $1,000 Off

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  • Deck-Top Pergola Attached to House (32424)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 24' Deck-Top Pergola - Made in USA

    Starting at $21,773
    $21,773
    Starting at $20,773
    Starting at $21,773 $20,773
    $20,773
    $1,000 Off
    $1,000 Off

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  • Patio/Deck Pergola (32418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 18' Patio/Deck Pergola - Made in USA

    Starting at $14,907
    $14,907
    Starting at $13,907
    Starting at $14,907 $13,907
    $13,907
    $1,000 Off
    $1,000 Off

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  • Shade Pergola on Deck (32410)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 10' Shade Pergola on Deck - Made in USA

    Starting at $11,247
    $11,247
    Starting at $10,247
    Starting at $11,247 $10,247
    $10,247
    $1,000 Off
    $1,000 Off

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  • Wall-Mounted Vinyl Pergola Kit (32408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 8' Wall-Mounted Vinyl Pergola Kit - Made in USA

    Starting at $9,673
    $9,673
    Starting at $8,673
    Starting at $9,673 $8,673
    $8,673
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).