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Home  ▸  Aluminum Pergolas w/ Vinyl Exterior

Aluminum Pergolas

Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • Two-Post Pergola (31616)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 16' Two-Post Pergola - Made in USA

    Starting at $9,097
    $9,097
    Starting at $8,097
    Starting at $9,097 $8,097
    $8,097
    $1,000 Off
    $1,000 Off

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  • Roofed Pergola (31612)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 12' Roofed Pergola - Made in USA

    Starting at $7,981
    $7,981
    Starting at $6,981
    Starting at $7,981 $6,981
    $6,981
    $1,000 Off
    $1,000 Off

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  • Kit for a Pergola Mounted to House (31610)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 10' Pergola Mounted to House - Made in USA

    Starting at $7,749
    $7,749
    Starting at $6,749
    Starting at $7,749 $6,749
    $6,749
    $1,000 Off
    $1,000 Off

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  • Kit for a Pergola Connected to House (31614)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 14' Pergola Connected to House - Made in USA

    Starting at $8,913
    $8,913
    Starting at $7,913
    Starting at $8,913 $7,913
    $7,913
    $1,000 Off
    $1,000 Off

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  • Top-Rated Pergola (11612)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    Sunset Pergola Kits 16x12 Top-Rated Pergola - Made in USA

    Starting at $9,856
    $9,856
    Starting at $8,856
    Starting at $9,856 $8,856
    $8,856
    $1,000 Off
    $1,000 Off

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  • 2-Post Wall Pergola (31608)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 8' Wall Pergola - Made in USA

    Starting at $6,756
    $6,756
    Starting at $5,756
    Starting at $6,756 $5,756
    $5,756
    $1,000 Off
    $1,000 Off

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  • Customizable Pergola (11620)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x20 Customizable Pergola - Made in USA

    Starting at $18,449
    $18,449
    Starting at $17,449
    Starting at $18,449 $17,449
    $17,449
    $1,000 Off
    $1,000 Off

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  • Patio / Barbecue Grill Pergola (11616)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x16 Patio / Barbecue Grill Pergola - Made in USA

    Starting at $11,121
    $11,121
    Starting at $10,121
    Starting at $11,121 $10,121
    $10,121
    $1,000 Off
    $1,000 Off

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  • Best Vinyl Pergola on the Market (11610)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x10 Premium Vinyl Pergola - Made in USA

    Starting at $9,623
    $9,623
    Starting at $8,623
    Starting at $9,623 $8,623
    $8,623
    $1,000 Off
    $1,000 Off

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  • Backyard Patio Cover (61610)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 10' Backyard Patio Cover - Made in USA

    Starting at $12,667
    $12,667
    Starting at $11,667
    Starting at $12,667 $11,667
    $11,667
    $1,000 Off
    $1,000 Off

  • Back- or Side-House Pergola (41612)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' by 12' Back- or Side-House Pergola - Made in USA

    Starting at $9,990
    $9,990
    Starting at $8,990
    Starting at $9,990 $8,990
    $8,990
    $1,000 Off
    $1,000 Off

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  • Contemporary Outdoor Pergola (21616)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16 x 16 Contemporary Outdoor Pergola - Made in USA

    Starting at $13,961
    $13,961
    Starting at $12,961
    Starting at $13,961 $12,961
    $12,961
    $1,000 Off
    $1,000 Off

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  • 16' x 16' Patio Pergola (Metal and White Vinyl) (41616)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 16' Patio Pergola (Metal Frame w/ Vinyl Exterior) - Made in USA

    Starting at $10,999
    $10,999
    Starting at $9,999
    Starting at $10,999 $9,999
    $9,999
    $1,000 Off
    $1,000 Off

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  • Attached 2-Post Pergola With Roof (41614)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' by 14' Attached 2-Post Pergola With Roof - Made in USA

    Starting at $10,813
    $10,813
    Starting at $9,813
    Starting at $10,813 $9,813
    $9,813
    $1,000 Off
    $1,000 Off

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  • Patio or Barbecue Pergola (11608)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x8 Patio / Barbecue Pergola - Made in USA

    Starting at $8,480
    $8,480
    Starting at $7,480
    Starting at $8,480 $7,480
    $7,480
    $1,000 Off
    $1,000 Off

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  • 16x18 Pergola (31618)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    Attached 16x18 Pergola - Made in USA

    Starting at $10,451
    $10,451
    Starting at $9,451
    Starting at $10,451 $9,451
    $9,451
    $1,000 Off
    $1,000 Off

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  • DIY Outdoor Pergola With Roof (61620)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 20' DIY Outdoor Pergola With Roof - Made in USA

    Starting at $20,714
    $20,714
    Starting at $19,714
    Starting at $20,714 $19,714
    $19,714
    $1,000 Off
    $1,000 Off

  • Covered Outdoor Pergola Structure (61618)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 18' Covered Outdoor Pergola Structure - Made in USA

    Starting at $20,714
    $20,714
    Starting at $19,714
    Starting at $20,714 $19,714
    $19,714
    $1,000 Off
    $1,000 Off

  • Kit to Install Roof Over Deck (81611)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x11 Kit to Install Roof Over Deck - Made in USA

    Starting at $10,414
    $10,414
    Starting at $9,414
    Starting at $10,414 $9,414
    $9,414
    $1,000 Off
    $1,000 Off

  • Kit to Build Roof Over Patio (81620)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x20 Kit to Build Roof Over Patio - Made in USA

    Starting at $17,849
    $17,849
    Starting at $16,849
    Starting at $17,849 $16,849
    $16,849
    $1,000 Off
    $1,000 Off

  • Flat-Roof Patio Cover (81618)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x18 Flat-Roof Patio Cover - Made in USA

    Starting at $17,849
    $17,849
    Starting at $16,849
    Starting at $17,849 $16,849
    $16,849
    $1,000 Off
    $1,000 Off

  • Patio Deck Cover (81616)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x16 Patio Deck Cover - Made in USA

    Starting at $11,999
    $11,999
    Starting at $10,999
    Starting at $11,999 $10,999
    $10,999
    $1,000 Off
    $1,000 Off

  • Covered Patio Extension Kit (81614)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x14 Covered Patio Extension Kit - Made in USA

    Starting at $11,927
    $11,927
    Starting at $10,927
    Starting at $11,927 $10,927
    $10,927
    $1,000 Off
    $1,000 Off

  • Deck Cover (81612)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x12 Deck Cover - Made in USA

    Starting at $10,414
    $10,414
    Starting at $9,414
    Starting at $10,414 $9,414
    $9,414
    $1,000 Off
    $1,000 Off

  • Kit for Adding a Roof to My Deck (81610)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x10 Kit for Adding a Roof to My Deck - Made in USA

    Starting at $10,383
    $10,383
    Starting at $9,383
    Starting at $10,383 $9,383
    $9,383
    $1,000 Off
    $1,000 Off

  • DIY Patio Roof Kit (81608)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x8 DIY Patio Roof Kit - Made in USA

    Starting at $10,383
    $10,383
    Starting at $9,383
    Starting at $10,383 $9,383
    $9,383
    $1,000 Off
    $1,000 Off

  • Patio Roof Structure (61611)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 11' Patio Roof Structure - Made in USA

    Starting at $12,699
    $12,699
    Starting at $11,699
    Starting at $12,699 $11,699
    $11,699
    $1,000 Off
    $1,000 Off

  • Awning for Patio (61616)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 16' Awning for Patio - Made in USA

    Starting at $14,337
    $14,337
    Starting at $13,337
    Starting at $14,337 $13,337
    $13,337
    $1,000 Off
    $1,000 Off

  • Outdoor Patio Cover (61614)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 14' Outdoor Patio Cover - Made in USA

    Starting at $14,264
    $14,264
    Starting at $13,264
    Starting at $14,264 $13,264
    $13,264
    $1,000 Off
    $1,000 Off

  • Roof for a Patio (61612)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 12' Roof for a Patio - Made in USA

    Starting at $12,699
    $12,699
    Starting at $11,699
    Starting at $12,699 $11,699
    $11,699
    $1,000 Off
    $1,000 Off

  • Balcony Cover (61608)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 8' Balcony Cover - Made in USA

    Starting at $12,667
    $12,667
    Starting at $11,667
    Starting at $12,667 $11,667
    $11,667
    $1,000 Off
    $1,000 Off

  • Backyard Shade Pergola (21624)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16 x 24 Backyard Shade Pergola - Made in USA

    Starting at $19,971
    $19,971
    Starting at $18,971
    Starting at $19,971 $18,971
    $18,971
    $1,000 Off
    $1,000 Off

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  • Kit for a Pergola Over Outdoor Kitchen or Patio (21620)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16 x 20 Pergola Over Outdoor Kitchen - Made in USA

    Starting at $19,287
    $19,287
    Starting at $18,287
    Starting at $19,287 $18,287
    $18,287
    $1,000 Off
    $1,000 Off

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  • Self-Build Pergola Kit (21618)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16 x 18 Self-Build Pergola Kit - Made in USA

    Starting at $18,773
    $18,773
    Starting at $17,773
    Starting at $18,773 $17,773
    $17,773
    $1,000 Off
    $1,000 Off

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  • Vinyl Deck Pergola (41624)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' by 24' Vinyl Deck Pergola - Made in USA

    Starting at $17,712
    $17,712
    Starting at $16,712
    Starting at $17,712 $16,712
    $16,712
    $1,000 Off
    $1,000 Off

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  • Modern DIY Pergola Kit (41620)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' by 20' Modern DIY Pergola - Made in USA

    Starting at $16,709
    $16,709
    Starting at $15,709
    Starting at $16,709 $15,709
    $15,709
    $1,000 Off
    $1,000 Off

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  • Pergola Patio Shade Kit (41618)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' by 18' Pergola Patio Shade Kit - Made in USA

    Starting at $16,292
    $16,292
    Starting at $15,292
    Starting at $16,292 $15,292
    $15,292
    $1,000 Off
    $1,000 Off

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  • Patio or Outdoor Grill Pergola (21608)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16 x 8 Patio or Outdoor Grill Pergola - Made in USA

    Starting at $12,046
    $12,046
    Starting at $11,046
    Starting at $12,046 $11,046
    $11,046
    $1,000 Off
    $1,000 Off

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  • Pergola With Only 2 Posts (41608)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' by 8' Pergola With Only 2 Posts - Made in USA

    Starting at $9,104
    $9,104
    Starting at $8,104
    Starting at $9,104 $8,104
    $8,104
    $1,000 Off
    $1,000 Off

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  • DIY Pergola on Existing Deck or Patio (31611)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' x 11' DIY Pergola on Existing Deck - Made in USA

    Starting at $7,981
    $7,981
    Starting at $6,981
    Starting at $7,981 $6,981
    $6,981
    $1,000 Off
    $1,000 Off

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  • Low-Maintenance Pergola (11611)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x11 Low-Maintenance Pergola - Made in USA

    Starting at $9,856
    $9,856
    Starting at $8,856
    Starting at $9,856 $8,856
    $8,856
    $1,000 Off
    $1,000 Off

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  • Pergola Over Outdoor Grill or Deck (41611)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' by 11' Pergola Over Outdoor Grill or Deck - Made in USA

    Starting at $9,990
    $9,990
    Starting at $8,990
    Starting at $9,990 $8,990
    $8,990
    $1,000 Off
    $1,000 Off

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  • Pergola Over Back Patio (21611)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16 x 11 Pergola Over Back Patio - Made in USA

    Starting at $12,931
    $12,931
    Starting at $11,931
    Starting at $12,931 $11,931
    $11,931
    $1,000 Off
    $1,000 Off

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  • Modern Outdoor Kitchen Pergola (21614)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16 x 14 Modern Outdoor Kitchen Pergola - Made in USA

    Starting at $13,759
    $13,759
    Starting at $12,759
    Starting at $13,759 $12,759
    $12,759
    $1,000 Off
    $1,000 Off

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  • Metal Pergola Kit w/ All-Vinyl Exterior (21612)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16 x 12 Vinyl & Metal Pergola Kit - Made in USA

    Starting at $12,931
    $12,931
    Starting at $11,931
    Starting at $12,931 $11,931
    $11,931
    $1,000 Off
    $1,000 Off

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  • Modern Pergola With Roof (21610)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16 x 10 Modern Pergola With Roof - Made in USA

    Starting at $12,196
    $12,196
    Starting at $11,196
    Starting at $12,196 $11,196
    $11,196
    $1,000 Off
    $1,000 Off

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  • Modern Attached Pergola (41610)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' by 10' Modern Attached Pergola - Made in USA

    Starting at $9,254
    $9,254
    Starting at $8,254
    Starting at $9,254 $8,254
    $8,254
    $1,000 Off
    $1,000 Off

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  • DIY Outdoor Pergola Kit (11618)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16x18 DIY Outdoor Pergola - Made in USA

    Starting at $12,476
    $12,476
    Starting at $11,476
    Starting at $12,476 $11,476
    $11,476
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).