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Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • Pergola on Deck DIY Kit (2210.0)
    Save up to $1,000 👇 Christmas Sale

    Attached 11x16 Pergola on Deck DIY Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $7,437
    $7,437
    Starting at $6,437
    Starting at $7,437 $6,437
    $6,437
    $1,000 Off
    $1,000 Off

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  • Kit for Pergola on Pool Deck or Patio (1210.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 11' x 16' Pergola for Pool Deck, Patio or Garden - Vinyl Exterior w/ Aluminum Frame

    Starting at $9,090
    $9,090
    Starting at $8,090
    Starting at $9,090 $8,090
    $8,090
    $1,000 Off
    $1,000 Off

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  • 11x16 Pergola (4280.0)
    Save up to $1,000 👇 Christmas Sale

    11x16 Maintenance-Free Pergola Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $8,955
    $8,955
    Starting at $7,955
    Starting at $8,955 $7,955
    $7,955
    $1,000 Off
    $1,000 Off

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  • Backyard Modern Pergola (3280.0)
    Save up to $1,000 👇 Christmas Sale

    11x16 Backyard Modern Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $11,784
    $11,784
    Starting at $10,784
    Starting at $11,784 $10,784
    $10,784
    $1,000 Off
    $1,000 Off

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  • Custom Deck Pergola (2205.0)
    Save up to $1,000 👇 Christmas Sale

    11x15 Custom Deck Pergola Attached to House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $7,437
    $7,437
    Starting at $6,437
    Starting at $7,437 $6,437
    $6,437
    $1,000 Off
    $1,000 Off

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  • Back Patio Pergola (1205.0)
    Save up to $1,000 👇 Christmas Sale

    Freestanding 11x15 Pergola Over Grill or Patio - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $9,090
    $9,090
    Starting at $8,090
    Starting at $9,090 $8,090
    $8,090
    $1,000 Off
    $1,000 Off

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  • White Lattice Pergola (4275.0)
    Save up to $1,000 👇 Christmas Sale

    11x15 Pergola Over Gas Fire Pit or Deck - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $8,955
    $8,955
    Starting at $7,955
    Starting at $8,955 $7,955
    $7,955
    $1,000 Off
    $1,000 Off

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  • Pergola in Pool Area (or Over Patio) (3275.0)
    Save up to $1,000 👇 Christmas Sale

    11' x 15' Patio / Outdoor Barbecue Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $11,784
    $11,784
    Starting at $10,784
    Starting at $11,784 $10,784
    $10,784
    $1,000 Off
    $1,000 Off

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  • Partial Pergola on Deck (2200.0)
    Save up to $1,000 👇 Christmas Sale

    Wall-Mounted 11x14 Pergola Off Deck - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $7,260
    $7,260
    Starting at $6,260
    Starting at $7,260 $6,260
    $6,260
    $1,000 Off
    $1,000 Off

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  • Attached Home Pergola (1200.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 11x14 Custom Backyard Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $8,913
    $8,913
    Starting at $7,913
    Starting at $8,913 $7,913
    $7,913
    $1,000 Off
    $1,000 Off

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  • Pergola Over BBQ Island or Deck (4270.0)
    Save up to $1,000 👇 Christmas Sale

    Modern-Style 11x14 Open-Roof Pergola Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $8,705
    $8,705
    Starting at $7,705
    Starting at $8,705 $7,705
    $7,705
    $1,000 Off
    $1,000 Off

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  • 11x14 Pergola (3270.0)
    Save up to $1,000 👇 Christmas Sale

    Modern 11x14 Pergola With Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $11,482
    $11,482
    Starting at $10,482
    Starting at $11,482 $10,482
    $10,482
    $1,000 Off
    $1,000 Off

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  • Pergola on Upper Deck (or Lower Deck) (2195.0)
    Save up to $1,000 👇 Christmas Sale

    Wall-Mounted 11' x 13' DIY Two-Post Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $7,260
    $7,260
    Starting at $6,260
    Starting at $7,260 $6,260
    $6,260
    $1,000 Off
    $1,000 Off

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  • Patio / BBQ Pergola (1195.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 11' x 13' Patio / BBQ Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $8,913
    $8,913
    Starting at $7,913
    Starting at $8,913 $7,913
    $7,913
    $1,000 Off
    $1,000 Off

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  • 11x13 Pergola (4265.0)
    Save up to $1,000 👇 Christmas Sale

    Attached 11x13 Covered Pergola for Deck - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $8,705
    $8,705
    Starting at $7,705
    Starting at $8,705 $7,705
    $7,705
    $1,000 Off
    $1,000 Off

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  • Patio or Spa/Pool Pergola (3265.0)
    Save up to $1,000 👇 Christmas Sale

    11' x 13' Modern Pergola to Cover Hot Tub or Patio - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $11,482
    $11,482
    Starting at $10,482
    Starting at $11,482 $10,482
    $10,482
    $1,000 Off
    $1,000 Off

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  • Simple White Pergola (2185.0)
    Save up to $1,000 👇 Christmas Sale

    Kit for Attached 11x9 Pergola Off Back Porch or Deck - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $6,428
    $6,428
    Starting at $5,428
    Starting at $6,428 $5,428
    $5,428
    $1,000 Off
    $1,000 Off

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  • Pergola for Hot Tub or Deck (2190.0)
    Save up to $1,000 👇 Christmas Sale

    Attached 11' x 11' Pergola for Hot Tub or Deck - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $6,719
    $6,719
    Starting at $5,719
    Starting at $6,719 $5,719
    $5,719
    $1,000 Off
    $1,000 Off

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  • Lattice Roof Pergola (1190.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 11' x 11' Lattice Roof Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $8,206
    $8,206
    Starting at $7,206
    Starting at $8,206 $7,206
    $7,206
    $1,000 Off
    $1,000 Off

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  • Sunshade Pergola (1185.0)
    Save up to $1,000 👇 Christmas Sale

    Kit for an 11x9 Pergola on Cement Patio, Pavers or Deck - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $8,029
    $8,029
    Starting at $7,029
    Starting at $8,029 $7,029
    $7,029
    $1,000 Off
    $1,000 Off

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  • White Pergola With Fan Mount (Optional) (4260.0)
    Save up to $1,000 👇 Christmas Sale

    11' x 11' Vinyl Pergola With Fan Mount (Optional) - Heavy-Duty Aluminum Frame - Made in USA

    Starting at $8,269
    $8,269
    Starting at $7,269
    Starting at $8,269 $7,269
    $7,269
    $1,000 Off
    $1,000 Off

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  • Pergola Over Barbecue Grill or Deck (4255.0)
    Save up to $1,000 👇 Christmas Sale

    11x9 Small Rectangular Pergola Attached to House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $7,634
    $7,634
    Starting at $6,634
    Starting at $7,634 $6,634
    $6,634
    $1,000 Off
    $1,000 Off

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  • Patio or Outdoor Spa Pergola (3260.0)
    Save up to $1,000 👇 Christmas Sale

    11x11 Patio or Outdoor Spa Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $11,025
    $11,025
    Starting at $10,025
    Starting at $11,025 $10,025
    $10,025
    $1,000 Off
    $1,000 Off

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  • Simple Patio Pergola (3255.0)
    Save up to $1,000 👇 Christmas Sale

    11' x 9' Easy-Build Pergola Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $10,349
    $10,349
    Starting at $9,349
    Starting at $10,349 $9,349
    $9,349
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).