MADE IN THE USA
with American products
w/ American products
Aluminum Pergolas
All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.
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14x11 Covered Deck Pergola - Made in USA
$1,000 OffOriginal price Starting at $9,514Original price Starting at $9,514Original price $9,514Starting at $8,514Starting at$9,514$8,514Current price $8,514Original price $1,000 Off -
13x11 Premade Pergola for Deck - Made in USA
$1,000 OffOriginal price Starting at $9,514Original price Starting at $9,514Original price $9,514Starting at $8,514Starting at$9,514$8,514Current price $8,514Original price $1,000 Off -
11x11 Backyard Covered Pergola - Made in USA
$1,000 OffOriginal price Starting at $8,866Original price Starting at $8,866Original price $8,866Starting at $7,866Starting at$8,866$7,866Current price $7,866Original price $1,000 Off -
9' x 11' Stand-Alone Pergola With Roof - Made in USA
$1,000 OffOriginal price Starting at $10,430Original price Starting at $10,430Original price $10,430Starting at $9,430Starting at$10,430$9,430Current price $9,430Original price $1,000 Off -
16x11 Kit to Install Roof Over Deck - Made in USA
$1,000 OffOriginal price Starting at $10,414Original price Starting at $10,414Original price $10,414Starting at $9,414Starting at$10,414$9,414Current price $9,414Original price $1,000 Off -
15x11 Solid-Roof Pergola Attached to House - Made in USA
$1,000 OffOriginal price Starting at $10,414Original price Starting at $10,414Original price $10,414Starting at $9,414Starting at$10,414$9,414Current price $9,414Original price $1,000 Off -
9x11 Kit for Roof Over Back Porch - Made in USA
$1,000 OffOriginal price Starting at $8,194Original price Starting at $8,194Original price $8,194Starting at $7,194Starting at$8,194$7,194Current price $7,194Original price $1,000 Off -
16' x 11' Patio Roof Structure - Made in USA
$1,000 OffOriginal price Starting at $12,699Original price Starting at $12,699Original price $12,699Starting at $11,699Starting at$12,699$11,699Current price $11,699Original price $1,000 Off -
15' x 11' Freestanding Patio Roof Kit - Made in USA
$1,000 OffOriginal price Starting at $12,699Original price Starting at $12,699Original price $12,699Starting at $11,699Starting at$12,699$11,699Current price $11,699Original price $1,000 Off -
14' x 11' Freestanding Roof Over Deck - Made in USA
$1,000 OffOriginal price Starting at $11,784Original price Starting at $11,784Original price $11,784Starting at $10,784Starting at$11,784$10,784Current price $10,784Original price $1,000 Off -
13' x 11' Fully-Covered Pergola - Made in USA
$1,000 OffOriginal price Starting at $11,784Original price Starting at $11,784Original price $11,784Starting at $10,784Starting at$11,784$10,784Current price $10,784Original price $1,000 Off -
11' x 11' Small Patio Roof Kit - Made in USA
$1,000 OffOriginal price Starting at $11,114Original price Starting at $11,114Original price $11,114Starting at $10,114Starting at$11,114$10,114Current price $10,114Original price $1,000 Off -
16' x 11' DIY Pergola on Existing Deck - Made in USA
$1,000 OffOriginal price Starting at $7,981Original price Starting at $7,981Original price $7,981Starting at $6,981Starting at$7,981$6,981Current price $6,981Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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16x11 Low-Maintenance Pergola - Made in USA
$1,000 OffOriginal price Starting at $9,856Original price Starting at $9,856Original price $9,856Starting at $8,856Starting at$9,856$8,856Current price $8,856Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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16' by 11' Pergola Over Outdoor Grill or Deck - Made in USA
$1,000 OffOriginal price Starting at $9,990Original price Starting at $9,990Original price $9,990Starting at $8,990Starting at$9,990$8,990Current price $8,990Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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16 x 11 Pergola Over Back Patio - Made in USA
$1,000 OffOriginal price Starting at $12,931Original price Starting at $12,931Original price $12,931Starting at $11,931Starting at$12,931$11,931Current price $11,931Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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15' x 11' Deck / Hot Tub Pergola With Roof - Made in USA
$1,000 OffOriginal price Starting at $7,981Original price Starting at $7,981Original price $7,981Starting at $6,981Starting at$7,981$6,981Current price $6,981Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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15x11 Back or Front Patio Pergola - Made in USA
$1,000 OffOriginal price Starting at $9,856Original price Starting at $9,856Original price $9,856Starting at $8,856Starting at$9,856$8,856Current price $8,856Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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15' by 11' Privacy Pergola for Hot Tub / Deck - Made in USA
$1,000 OffOriginal price Starting at $9,990Original price Starting at $9,990Original price $9,990Starting at $8,990Starting at$9,990$8,990Current price $8,990Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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15 x 11 Low-Maintenance Pergola - Made in USA
$1,000 OffOriginal price Starting at $12,931Original price Starting at $12,931Original price $12,931Starting at $11,931Starting at$12,931$11,931Current price $11,931Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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14' x 11' Pergola Over Hot Tub on Deck - Made in USA
$1,000 OffOriginal price Starting at $7,143Original price Starting at $7,143Original price $7,143Starting at $6,143Starting at$7,143$6,143Current price $6,143Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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14x11 Prefab Pergola With Roof - Made in USA
$1,000 OffOriginal price Starting at $8,983Original price Starting at $8,983Original price $8,983Starting at $7,983Starting at$8,983$7,983Current price $7,983Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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14' by 11' Deck / Hot Tub Privacy Pergola - Made in USA
$1,000 OffOriginal price Starting at $9,979Original price Starting at $9,979Original price $9,979Starting at $8,979Starting at$9,979$8,979Current price $8,979Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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14 x 11 Pergola for BBQ Grill or Patio - Made in USA
$1,000 OffOriginal price Starting at $12,921Original price Starting at $12,921Original price $12,921Starting at $11,921Starting at$12,921$11,921Current price $11,921Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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13' x 11' Pergola for Back Porch or Deck - Made in USA
$1,000 OffOriginal price Starting at $7,143Original price Starting at $7,143Original price $7,143Starting at $6,143Starting at$7,143$6,143Current price $6,143Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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13x11 Pergola on Back Patio - Made in USA
$1,000 OffOriginal price Starting at $8,983Original price Starting at $8,983Original price $8,983Starting at $7,983Starting at$8,983$7,983Current price $7,983Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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13' by 11' Pergola Over Grill Island or Deck - Made in USA
$1,000 OffOriginal price Starting at $9,979Original price Starting at $9,979Original price $9,979Starting at $8,979Starting at$9,979$8,979Current price $8,979Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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13 x 11 Pergola for BBQ Island or Patio - Made in USA
$1,000 OffOriginal price Starting at $12,921Original price Starting at $12,921Original price $12,921Starting at $11,921Starting at$12,921$11,921Current price $11,921Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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9' x 11' Pergola Built Into Deck - Made in USA
$1,000 OffOriginal price Starting at $6,121Original price Starting at $6,121Original price $6,121Starting at $5,121Starting at$6,121$5,121Current price $5,121Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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11' x 11' Pergola for Hot Tub or Deck - Made in USA
$1,000 OffOriginal price Starting at $6,881Original price Starting at $6,881Original price $6,881Starting at $5,881Starting at$6,881$5,881Current price $5,881Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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9x11 DIY Garden Pergola - Made in USA
$1,000 OffOriginal price Starting at $7,500Original price Starting at $7,500Original price $7,500Starting at $6,500Starting at$7,500$6,500Current price $6,500Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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11x11 Lattice-Roof Pergola - Made in USA
$1,000 OffOriginal price Starting at $8,496Original price Starting at $8,496Original price $8,496Starting at $7,496Starting at$8,496$7,496Current price $7,496Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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11' by 11' Vinyl Pergola With Fan Mount (Optional) - Made in USA
$1,000 OffOriginal price Starting at $8,737Original price Starting at $8,737Original price $8,737Starting at $7,737Starting at$8,737$7,737Current price $7,737Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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9' by 11' Small Pergola Over Grill / Deck - Made in USA
$1,000 OffOriginal price Starting at $8,444Original price Starting at $8,444Original price $8,444Starting at $7,444Starting at$8,444$7,444Current price $7,444Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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11 x 11 Patio or Outdoor Spa Pergola - Made in USA
$1,000 OffOriginal price Starting at $11,679Original price Starting at $11,679Original price $11,679Starting at $10,679Starting at$11,679$10,679Current price $10,679Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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Modern 9x11 Pergola - Made in USA
$1,000 OffOriginal price Starting at $11,021Original price Starting at $11,021Original price $11,021Starting at $10,021Starting at$11,021$10,021Current price $10,021Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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Why Are Aluminum Pergolas Superior to the Rest?
Aluminum-frame pergolas are:
- Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
- Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
- Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).
Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.
Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)
Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?
Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).
In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.
Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.
Which Pergola Components Have an Aluminum Frame Inside Them?
All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)
How Thick (i.e. What Gauge) are the Aluminum Frames?
Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:
- Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
- Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
- Aluminum roof rafters - Same as beams
Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:
- Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
- Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
- Aluminum roof rafters - Same as beams
Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).