MADE IN THE USA
with American products
w/ American products
Aluminum Pergolas
All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.
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12x12 Freestanding Pergola on Deck or Patio - Made in USA
$1,000 OffOriginal price Starting at $8,496Original price Starting at $8,496Original price $8,496Starting at $7,496Starting at$8,496$7,496Current price $7,496Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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20x16 Patio Outdoor Kitchen Pergola - Made in USA
$1,000 OffOriginal price Starting at $14,691Original price Starting at $14,691Original price $14,691Starting at $13,691Starting at$14,691$13,691Current price $13,691Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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Sunset Pergola Kits 16x12 Top-Rated Pergola - Made in USA
$1,000 OffOriginal price Starting at $9,856Original price Starting at $9,856Original price $9,856Starting at $8,856Starting at$9,856$8,856Current price $8,856Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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14x14 Do-It-Yourself Pergola Kit - Made in USA
$1,000 OffOriginal price Starting at $9,811Original price Starting at $9,811Original price $9,811Starting at $8,811Starting at$9,811$8,811Current price $8,811Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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14x10 DIY Grill Pergola - Made in USA
$1,000 OffOriginal price Starting at $8,803Original price Starting at $8,803Original price $8,803Starting at $7,803Starting at$8,803$7,803Current price $7,803Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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10x12 Patio or Outdoor Grill Pergola - Made in USA
$1,000 OffOriginal price Starting at $7,500Original price Starting at $7,500Original price $7,500Starting at $6,500Starting at$7,500$6,500Current price $6,500Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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28x16 Vinyl Patio Pergola - Made in USA
$1,000 OffOriginal price Starting at $17,496Original price Starting at $17,496Original price $17,496Starting at $16,496Starting at$17,496$16,496Current price $16,496Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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20x12 Pergola Over Pavers, Cement or Other Base - Made in USA
$1,000 OffOriginal price Starting at $13,326Original price Starting at $13,326Original price $13,326Starting at $12,326Starting at$13,326$12,326Current price $12,326Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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20x20 Pergola Over Pool or Patio - Made in USA
$1,000 OffOriginal price Starting at $18,944Original price Starting at $18,944Original price $18,944Starting at $17,944Starting at$18,944$17,944Current price $17,944Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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16x16 Patio / Barbecue Grill Pergola - Made in USA
$1,000 OffOriginal price Starting at $11,121Original price Starting at $11,121Original price $11,121Starting at $10,121Starting at$11,121$10,121Current price $10,121Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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16x10 Premium Vinyl Pergola - Made in USA
$1,000 OffOriginal price Starting at $9,623Original price Starting at $9,623Original price $9,623Starting at $8,623Starting at$9,623$8,623Current price $8,623Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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14x16 Outdoor Pergola With Roof - Made in USA
$1,000 OffOriginal price Starting at $10,041Original price Starting at $10,041Original price $10,041Starting at $9,041Starting at$10,041$9,041Current price $9,041Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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14x12 Custom Vinyl Pergola - Made in USA
$1,000 OffOriginal price Starting at $8,983Original price Starting at $8,983Original price $8,983Starting at $7,983Starting at$8,983$7,983Current price $7,983Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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12x24 Do-It-Yourself Pergola Kit - Made in USA
$1,000 OffOriginal price Starting at $16,607Original price Starting at $16,607Original price $16,607Starting at $15,607Starting at$16,607$15,607Current price $15,607Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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Vinyl Pergola 10x10 (White, Tan or Black) - Made in USA
$1,000 OffOriginal price Starting at $7,341Original price Starting at $7,341Original price $7,341Starting at $6,341Starting at$7,341$6,341Current price $6,341Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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12x10 Pergola for Spa or Patio - Made in USA
$1,000 OffOriginal price Starting at $8,313Original price Starting at $8,313Original price $8,313Starting at $7,313Starting at$8,313$7,313Current price $7,313Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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10x14 DIY Pergola With Roof - Made in USA
$1,000 OffOriginal price Starting at $8,130Original price Starting at $8,130Original price $8,130Starting at $7,130Starting at$8,130$7,130Current price $7,130Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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16' x 10' Backyard Patio Cover - Made in USA
$1,000 OffOriginal price Starting at $12,667Original price Starting at $12,667Original price $12,667Starting at $11,667Starting at$12,667$11,667Current price $11,667Original price $1,000 Off -
14 x 24 Luxury Outdoor Pergola - Made in USA
$1,000 OffOriginal price Starting at $19,792Original price Starting at $19,792Original price $19,792Starting at $18,792Starting at$19,792$18,792Current price $18,792Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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18 x 14 Patio or Backyard BBQ Pergola - Made in USA
$1,000 OffOriginal price Starting at $17,886Original price Starting at $17,886Original price $17,886Starting at $16,886Starting at$17,886$16,886Current price $16,886Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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9x9 Easy Pergola Kit - Made in USA
$1,000 OffOriginal price Starting at $7,341Original price Starting at $7,341Original price $7,341Starting at $6,341Starting at$7,341$6,341Current price $6,341Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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15x10 Pergola With Angled Slats - Made in USA
$1,000 OffOriginal price Starting at $9,623Original price Starting at $9,623Original price $9,623Starting at $8,623Starting at$9,623$8,623Current price $8,623Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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15x15 Pergola for Back Patio - Made in USA
$1,000 OffOriginal price Starting at $11,121Original price Starting at $11,121Original price $11,121Starting at $10,121Starting at$11,121$10,121Current price $10,121Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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16 x 16 Contemporary Outdoor Pergola - Made in USA
$1,000 OffOriginal price Starting at $13,961Original price Starting at $13,961Original price $13,961Starting at $12,961Starting at$13,961$12,961Current price $12,961Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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24x20 Luxury Metal Pergola w/ All-Vinyl Exterior - Made in USA
$1,000 OffOriginal price Starting at $22,496Original price Starting at $22,496Original price $22,496Starting at $21,496Starting at$22,496$21,496Current price $21,496Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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24x18 Pergola Over Swimming Pool or Patio - Made in USA
$1,000 OffOriginal price Starting at $18,664Original price Starting at $18,664Original price $18,664Starting at $17,664Starting at$18,664$17,664Current price $17,664Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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18x20 Pergola Over Patio - Made in USA
$1,000 OffOriginal price Starting at $18,900Original price Starting at $18,900Original price $18,900Starting at $17,900Starting at$18,900$17,900Current price $17,900Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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18x8 Patio or Garden Pergola With Roof - Made in USA
$1,000 OffOriginal price Starting at $9,154Original price Starting at $9,154Original price $9,154Starting at $8,154Starting at$9,154$8,154Current price $8,154Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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16x20 Customizable Pergola - Made in USA
$1,000 OffOriginal price Starting at $18,449Original price Starting at $18,449Original price $18,449Starting at $17,449Starting at$18,449$17,449Current price $17,449Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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16x8 Patio / Barbecue Pergola - Made in USA
$1,000 OffOriginal price Starting at $8,480Original price Starting at $8,480Original price $8,480Starting at $7,480Starting at$8,480$7,480Current price $7,480Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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18x12 Pergola on Concrete Patio (or Other Base) - Made in USA
$1,000 OffOriginal price Starting at $10,623Original price Starting at $10,623Original price $10,623Starting at $9,623Starting at$10,623$9,623Current price $9,623Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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18x14 All-Inclusive Pergola Building Kit - Made in USA
$1,000 OffOriginal price Starting at $11,701Original price Starting at $11,701Original price $11,701Starting at $10,701Starting at$11,701$10,701Current price $10,701Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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12x18 Aluminum-Frame Pergola w/ Vinyl Exterior - Made in USA
$1,000 OffOriginal price Starting at $10,556Original price Starting at $10,556Original price $10,556Starting at $9,556Starting at$10,556$9,556Current price $9,556Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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8x24 DIY Freestanding Pergola - Made in USA
$1,000 OffOriginal price Starting at $13,106Original price Starting at $13,106Original price $13,106Starting at $12,106Starting at$13,106$12,106Current price $12,106Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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8x10 Small Backyard Pergola - Made in USA
$1,000 OffOriginal price Starting at $6,941Original price Starting at $6,941Original price $6,941Starting at $5,941Starting at$6,941$5,941Current price $5,941Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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10x16 Backyard Patio Pergola - Made in USA
$1,000 OffOriginal price Starting at $8,289Original price Starting at $8,289Original price $8,289Starting at $7,289Starting at$8,289$7,289Current price $7,289Original price $1,000 OffYou're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...
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32' x 20' Detached Patio Roof Kit - Made in USA
$1,000 OffOriginal price Starting at $37,057Original price Starting at $37,057Original price $37,057Starting at $36,057Starting at$37,057$36,057Current price $36,057Original price $1,000 Off -
32' x 18' UV Pergola Cover - Made in USA
$1,000 OffOriginal price Starting at $37,057Original price Starting at $37,057Original price $37,057Starting at $36,057Starting at$37,057$36,057Current price $36,057Original price $1,000 Off -
32' x 16' Detached Roof Over Deck - Made in USA
$1,000 OffOriginal price Starting at $25,401Original price Starting at $25,401Original price $25,401Starting at $24,401Starting at$25,401$24,401Current price $24,401Original price $1,000 Off -
32' x 14' Patio Roof Kit - Made in USA
$1,000 OffOriginal price Starting at $25,253Original price Starting at $25,253Original price $25,253Starting at $24,253Starting at$25,253$24,253Current price $24,253Original price $1,000 Off -
32' x 12' Covered Outdoor Pergola - Made in USA
$1,000 OffOriginal price Starting at $22,229Original price Starting at $22,229Original price $22,229Starting at $21,229Starting at$22,229$21,229Current price $21,229Original price $1,000 Off -
32' x 10' Pergola Kit With Roof - Made in USA
$1,000 OffOriginal price Starting at $22,170Original price Starting at $22,170Original price $22,170Starting at $21,170Starting at$22,170$21,170Current price $21,170Original price $1,000 Off -
32' x 8' Polycarbonate Patio Cover - Made in USA
$1,000 OffOriginal price Starting at $22,170Original price Starting at $22,170Original price $22,170Starting at $21,170Starting at$22,170$21,170Current price $21,170Original price $1,000 Off -
28' x 20' Outdoor Covered Patio Structure - Made in USA
$1,000 OffOriginal price Starting at $35,689Original price Starting at $35,689Original price $35,689Starting at $34,689Starting at$35,689$34,689Current price $34,689Original price $1,000 Off -
28' x 18' House Patio Cover - Made in USA
$1,000 OffOriginal price Starting at $35,689Original price Starting at $35,689Original price $35,689Starting at $34,689Starting at$35,689$34,689Current price $34,689Original price $1,000 Off -
28' x 16' Flat Patio Cover - Made in USA
$1,000 OffOriginal price Starting at $25,191Original price Starting at $25,191Original price $25,191Starting at $24,191Starting at$25,191$24,191Current price $24,191Original price $1,000 Off -
28' x 14' Outdoor Patio Structure - Made in USA
$1,000 OffOriginal price Starting at $25,063Original price Starting at $25,063Original price $25,063Starting at $24,063Starting at$25,063$24,063Current price $24,063Original price $1,000 Off -
28' x 12' Kit for Roof Over Patio - Made in USA
$1,000 OffOriginal price Starting at $22,401Original price Starting at $22,401Original price $22,401Starting at $21,401Starting at$22,401$21,401Current price $21,401Original price $1,000 Off
Why Are Aluminum Pergolas Superior to the Rest?
Aluminum-frame pergolas are:
- Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
- Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
- Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).
Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.
Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)
Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?
Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).
In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.
Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.
Which Pergola Components Have an Aluminum Frame Inside Them?
All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)
How Thick (i.e. What Gauge) are the Aluminum Frames?
Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:
- Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
- Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
- Aluminum roof rafters - Same as beams
Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:
- Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
- Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
- Aluminum roof rafters - Same as beams
Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).