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Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • Kit for Free-Standing Pergola Over Pool or Patio (12020)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20x20 Pergola Over Pool or Patio - Made in USA

    Starting at $18,944
    $18,944
    Starting at $17,944
    Starting at $18,944 $17,944
    $17,944
    $1,000 Off
    $1,000 Off

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  • Luxury Metal Pergola w/ Vinyl Exterior (12420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x20 Luxury Metal Pergola w/ All-Vinyl Exterior - Made in USA

    Starting at $22,496
    $22,496
    Starting at $21,496
    Starting at $22,496 $21,496
    $21,496
    $1,000 Off
    $1,000 Off

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  • Pergola Over Patio or Deck (11820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18x20 Pergola Over Patio - Made in USA

    Starting at $18,900
    $18,900
    Starting at $17,900
    Starting at $18,900 $17,900
    $17,900
    $1,000 Off
    $1,000 Off

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  • Customizable Pergola (11620)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16x20 Customizable Pergola - Made in USA

    Starting at $18,449
    $18,449
    Starting at $17,449
    Starting at $18,449 $17,449
    $17,449
    $1,000 Off
    $1,000 Off

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  • Kit for a Vinyl Pergola on Deck (31820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' x 20' Vinyl Pergola on Deck - Made in USA

    Starting at $15,539
    $15,539
    Starting at $14,539
    Starting at $15,539 $14,539
    $14,539
    $1,000 Off
    $1,000 Off

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  • Large Patio Roof Kit (83220)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    32x20 Large Patio Roof Kit - Made in USA

    Starting at $32,436
    $32,436
    Starting at $31,436
    Starting at $32,436 $31,436
    $31,436
    $1,000 Off
    $1,000 Off

  • All-Weather Patio Cover (82820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28x20 All-Weather Patio Cover - Made in USA

    Starting at $30,324
    $30,324
    Starting at $29,324
    Starting at $30,324 $29,324
    $29,324
    $1,000 Off
    $1,000 Off

  • Outdoor Rain Cover for Patio (82420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x20 Outdoor Rain Cover for Patio - Made in USA

    Starting at $27,326
    $27,326
    Starting at $26,326
    Starting at $27,326 $26,326
    $26,326
    $1,000 Off
    $1,000 Off

  • Detached Patio Roof Kit (63220)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    32' x 20' Detached Patio Roof Kit - Made in USA

    Starting at $37,057
    $37,057
    Starting at $36,057
    Starting at $37,057 $36,057
    $36,057
    $1,000 Off
    $1,000 Off

  • Outdoor Covered Patio Structure (62820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28' x 20' Outdoor Covered Patio Structure - Made in USA

    Starting at $35,689
    $35,689
    Starting at $34,689
    Starting at $35,689 $34,689
    $34,689
    $1,000 Off
    $1,000 Off

  • Outdoor Patio Cover Structure (62420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 20' Outdoor Patio Cover Structure - Made in USA

    Starting at $32,816
    $32,816
    Starting at $31,816
    Starting at $32,816 $31,816
    $31,816
    $1,000 Off
    $1,000 Off

  • Heavy-Duty Pergola Kit (62020)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' x 20' Heavy-Duty Pergola Kit - Made in USA

    Starting at $24,273
    $24,273
    Starting at $23,273
    Starting at $24,273 $23,273
    $23,273
    $1,000 Off
    $1,000 Off

  • Free-Standing Covered Pergola (61820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' x 20' Free-Standing Covered Pergola - Made in USA

    Starting at $24,273
    $24,273
    Starting at $23,273
    Starting at $24,273 $23,273
    $23,273
    $1,000 Off
    $1,000 Off

  • DIY Outdoor Pergola With Roof (61620)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' x 20' DIY Outdoor Pergola With Roof - Made in USA

    Starting at $20,714
    $20,714
    Starting at $19,714
    Starting at $20,714 $19,714
    $19,714
    $1,000 Off
    $1,000 Off

  • Ready-to-Assemble Pergola (61520)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    15' x 20' Ready-to-Assemble Pergola - Made in USA

    Starting at $20,714
    $20,714
    Starting at $19,714
    Starting at $20,714 $19,714
    $19,714
    $1,000 Off
    $1,000 Off

  • Covered DIY Patio Pergola Kit (61420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' x 20' Covered DIY Patio Pergola Kit - Made in USA

    Starting at $19,277
    $19,277
    Starting at $18,277
    Starting at $19,277 $18,277
    $18,277
    $1,000 Off
    $1,000 Off

  • Build-It-Yourself Pergola Kit (61220)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' x 20' Build-It-Yourself Pergola Kit - Made in USA

    Starting at $17,839
    $17,839
    Starting at $16,839
    Starting at $17,839 $16,839
    $16,839
    $1,000 Off
    $1,000 Off

  • Custom Pergola Build Kit (61020)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' x 20' Custom Pergola Build Kit - Made in USA

    Starting at $16,400
    $16,400
    Starting at $15,400
    Starting at $16,400 $15,400
    $15,400
    $1,000 Off
    $1,000 Off

  • Custom-Build Pergola With Roof (60820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 20' Custom-Build Pergola With Roof - Made in USA

    Starting at $16,400
    $16,400
    Starting at $15,400
    Starting at $16,400 $15,400
    $15,400
    $1,000 Off
    $1,000 Off

  • Pergola / Roof Over Deck (81520)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    15x20 Pergola / Roof Over Deck - Made in USA

    Starting at $17,849
    $17,849
    Starting at $16,849
    Starting at $17,849 $16,849
    $16,849
    $1,000 Off
    $1,000 Off

  • Attached Patio Cover (82020)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20x20 Attached Patio Cover - Made in USA

    Starting at $21,064
    $21,064
    Starting at $20,064
    Starting at $21,064 $20,064
    $20,064
    $1,000 Off
    $1,000 Off

  • Outdoor Roof Structure (81820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18x20 Outdoor Roof Structure - Made in USA

    Starting at $21,064
    $21,064
    Starting at $20,064
    Starting at $21,064 $20,064
    $20,064
    $1,000 Off
    $1,000 Off

  • Kit to Build Roof Over Patio (81620)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16x20 Kit to Build Roof Over Patio - Made in USA

    Starting at $17,849
    $17,849
    Starting at $16,849
    Starting at $17,849 $16,849
    $16,849
    $1,000 Off
    $1,000 Off

  • Waterproof Deck Cover (81420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14x20 Waterproof Deck Cover - Made in USA

    Starting at $16,416
    $16,416
    Starting at $15,416
    Starting at $16,416 $15,416
    $15,416
    $1,000 Off
    $1,000 Off

  • Back Patio Shade (81220)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12x20 Back Patio Shade - Made in USA

    Starting at $14,984
    $14,984
    Starting at $13,984
    Starting at $14,984 $13,984
    $13,984
    $1,000 Off
    $1,000 Off

  • 10x20 Patio Cover (81020)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10x20 Patio Cover - Made in USA

    Starting at $13,551
    $13,551
    Starting at $12,551
    Starting at $13,551 $12,551
    $12,551
    $1,000 Off
    $1,000 Off

  • Back Patio Roof Kit (80820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x20 Back Patio Roof Kit - Made in USA

    Starting at $13,551
    $13,551
    Starting at $12,551
    Starting at $13,551 $12,551
    $12,551
    $1,000 Off
    $1,000 Off

  • Kit for a Pergola Over Outdoor Kitchen or Patio (21620)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16 x 20 Pergola Over Outdoor Kitchen - Made in USA

    Starting at $19,287
    $19,287
    Starting at $18,287
    Starting at $19,287 $18,287
    $18,287
    $1,000 Off
    $1,000 Off

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  • Pergola Over Pool Deck or Patio (21420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14 x 20 Pergola Over Pool Deck or Patio - Made in USA

    Starting at $19,142
    $19,142
    Starting at $18,142
    Starting at $19,142 $18,142
    $18,142
    $1,000 Off
    $1,000 Off

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  • DIY Patio Pergola Kit (20820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 20 DIY Patio Pergola Kit - Made in USA

    Starting at $16,976
    $16,976
    Starting at $15,976
    Starting at $16,976 $15,976
    $15,976
    $1,000 Off
    $1,000 Off

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  • Commercial Aluminum Pergola w/ All-Vinyl Exterior (21220)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12 x 20 Commercial Aluminum Pergola w/ Vinyl Exterior - Made in USA

    Starting at $17,563
    $17,563
    Starting at $16,563
    Starting at $17,563 $16,563
    $16,563
    $1,000 Off
    $1,000 Off

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  • Pergola With Slatted Roof (21020)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10 x 20 Pergola With Slatted Roof - Made in USA

    Starting at $17,268
    $17,268
    Starting at $16,268
    Starting at $17,268 $16,268
    $16,268
    $1,000 Off
    $1,000 Off

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  • Modern DIY Pergola Kit (41620)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' by 20' Modern DIY Pergola - Made in USA

    Starting at $16,709
    $16,709
    Starting at $15,709
    Starting at $16,709 $15,709
    $15,709
    $1,000 Off
    $1,000 Off

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  • Patio Pergola Attached to House (41420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' by 20' Patio Pergola Attached to House - Made in USA

    Starting at $16,564
    $16,564
    Starting at $15,564
    Starting at $16,564 $15,564
    $15,564
    $1,000 Off
    $1,000 Off

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  • Back-Deck or Back-Porch Pergola (40820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 20' Back-Deck or Back-Porch Pergola - Made in USA

    Starting at $14,421
    $14,421
    Starting at $13,421
    Starting at $14,421 $13,421
    $13,421
    $1,000 Off
    $1,000 Off

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  • Modern-Style Pergola (41220)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' by 20' Modern-Style Pergola - Made in USA

    Starting at $15,030
    $15,030
    Starting at $14,030
    Starting at $15,030 $14,030
    $14,030
    $1,000 Off
    $1,000 Off

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  • Pergola Off Side of House (41020)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' by 20' Pergola Off Side of House - Made in USA

    Starting at $14,711
    $14,711
    Starting at $13,711
    Starting at $14,711 $13,711
    $13,711
    $1,000 Off
    $1,000 Off

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  • Patio or Pool Area Pergola (22420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 20 Patio or Pool Area Pergola - Made in USA

    Starting at $27,535
    $27,535
    Starting at $26,535
    Starting at $27,535 $26,535
    $26,535
    $1,000 Off
    $1,000 Off

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  • Square Pergola With Roof (22020)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20 x 20 Square Pergola With Roof - Made in USA

    Starting at $26,534
    $26,534
    Starting at $25,534
    Starting at $26,534 $25,534
    $25,534
    $1,000 Off
    $1,000 Off

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  • Pergola Over Spa/Pool or Patio (21820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18 x 20 Pergola Over Spa/Pool or Patio - Made in USA

    Starting at $26,534
    $26,534
    Starting at $25,534
    Starting at $26,534 $25,534
    $25,534
    $1,000 Off
    $1,000 Off

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  • Large Outdoor Pergola (42420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 20' Large Outdoor Pergola - Made in USA

    Starting at $22,892
    $22,892
    Starting at $21,892
    Starting at $22,892 $21,892
    $21,892
    $1,000 Off
    $1,000 Off

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  • Wall-Mounted Pergola Kit With Roof (42020)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' by 20' Wall-Mounted Pergola Kit With Roof - Made in USA

    Starting at $22,150
    $22,150
    Starting at $21,150
    Starting at $22,150 $21,150
    $21,150
    $1,000 Off
    $1,000 Off

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  • Attached Vinyl Pergola on Deck (41820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' by 20' Vinyl Pergola on Deck - Made in USA

    Starting at $22,013
    $22,013
    Starting at $21,013
    Starting at $22,013 $21,013
    $21,013
    $1,000 Off
    $1,000 Off

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  • DIY Pergola for Deck or Patio (31520)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    15' x 20' DIY Pergola for Deck - Made in USA

    Starting at $15,086
    $15,086
    Starting at $14,086
    Starting at $15,086 $14,086
    $14,086
    $1,000 Off
    $1,000 Off

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  • Custom Pool Pergola or Patio Pergola (11520)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    15x20 Custom Pool Pergola or Patio Pergola - Made in USA

    Starting at $18,449
    $18,449
    Starting at $17,449
    Starting at $18,449 $17,449
    $17,449
    $1,000 Off
    $1,000 Off

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  • Oversized Pergola (13220)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    32x20 Oversized Pergola - Made in USA

    Starting at $32,560
    $32,560
    Starting at $31,560
    Starting at $32,560 $31,560
    $31,560
    $1,000 Off
    $1,000 Off

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  • Large Pergola With Roof (12820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28x20 Large Pergola With Roof - Made in USA

    Starting at $29,114
    $29,114
    Starting at $28,114
    Starting at $29,114 $28,114
    $28,114
    $1,000 Off
    $1,000 Off

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  • Vinyl & Aluminum Cantilever Pergola (11420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14x20 Aluminum Cantilever Pergola w/ All-Vinyl Exterior - Made in USA

    Starting at $16,439
    $16,439
    Starting at $15,439
    Starting at $16,439 $15,439
    $15,439
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).