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Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • Kit for Free-Standing Pergola Over Pool or Patio (1066.0)
    Save up to $1,000 👇 Christmas Sale

    Kit for 20' x 20' Pergola Over Pool or Patio - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $18,273
    $18,273
    Starting at $17,273
    Starting at $18,273 $17,273
    $17,273
    $1,000 Off
    $1,000 Off

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  • Pergola Over Patio or Deck (1056.0)
    Save up to $1,000 👇 Christmas Sale

    Kit for a Free-Standing 18' x 20' Pergola Over Patio - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $18,242
    $18,242
    Starting at $17,242
    Starting at $18,242 $17,242
    $17,242
    $1,000 Off
    $1,000 Off

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  • Kit for a Pergola Over Outdoor Kitchen or Patio (3142.0)
    Save up to $1,000 👇 Christmas Sale

    Modern 16x20 Pergola Over Outdoor Kitchen - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $18,754
    $18,754
    Starting at $17,754
    Starting at $18,754 $17,754
    $17,754
    $1,000 Off
    $1,000 Off

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  • Pergola Over Pool Deck or Patio (3132.0)
    Save up to $1,000 👇 Christmas Sale

    Kit for Building a 14x20 Pergola Over Pool Deck or Patio - Vinyl w/ Aluminum Frame - Made in USA

    Starting at $18,614
    $18,614
    Starting at $17,614
    Starting at $18,614 $17,614
    $17,614
    $1,000 Off
    $1,000 Off

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  • DIY Patio Pergola Kit (3106.0)
    Save up to $1,000 👇 Christmas Sale

    Modern 8x20 DIY Patio Pergola Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $16,511
    $16,511
    Starting at $15,511
    Starting at $16,511 $15,511
    $15,511
    $1,000 Off
    $1,000 Off

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  • Commercial Aluminum Pergola w/ All-Vinyl Exterior (3122.0)
    Save up to $1,000 👇 Christmas Sale

    12x20 Modern Commercial Aluminum Pergola w/ All-Vinyl Exterior - Made in USA

    Starting at $17,081
    $17,081
    Starting at $16,081
    Starting at $17,081 $16,081
    $16,081
    $1,000 Off
    $1,000 Off

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  • Pergola With Slatted Roof (3112.0)
    Save up to $1,000 👇 Christmas Sale

    10x20 Modern Pergola With Slatted Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $16,794
    $16,794
    Starting at $15,794
    Starting at $16,794 $15,794
    $15,794
    $1,000 Off
    $1,000 Off

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  • Pergola Grill Cover Kit (4142.0)
    Save up to $1,000 👇 Christmas Sale

    16x20 Modern DIY Pergola Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $16,251
    $16,251
    Starting at $15,251
    Starting at $16,251 $15,251
    $15,251
    $1,000 Off
    $1,000 Off

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  • White Pergola Attached to House (4132.0)
    Save up to $1,000 👇 Christmas Sale

    Modern 14x20 Patio Pergola Attached to House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $16,111
    $16,111
    Starting at $15,111
    Starting at $16,111 $15,111
    $15,111
    $1,000 Off
    $1,000 Off

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  • Modern Backyard Pergola (4106.0)
    Save up to $1,000 👇 Christmas Sale

    8x20 Back-Deck or Back-Porch Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $14,030
    $14,030
    Starting at $13,030
    Starting at $14,030 $13,030
    $13,030
    $1,000 Off
    $1,000 Off

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  • White Modern Pergola (4122.0)
    Save up to $1,000 👇 Christmas Sale

    12x20 Modern-Style Pergola - Vinyl Exterior w/ Heavy-Duty Aluminum Frame - Made in USA

    Starting at $14,621
    $14,621
    Starting at $13,621
    Starting at $14,621 $13,621
    $13,621
    $1,000 Off
    $1,000 Off

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  • Wall-Attached Pergola (4112.0)
    Save up to $1,000 👇 Christmas Sale

    10x20 Modern Pergola Off Side of House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $14,312
    $14,312
    Starting at $13,312
    Starting at $14,312 $13,312
    $13,312
    $1,000 Off
    $1,000 Off

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  • Patio or Pool Area Pergola (3176.0)
    Save up to $1,000 👇 Christmas Sale

    24x20 Patio or Pool Area Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $26,762
    $26,762
    Starting at $25,762
    Starting at $26,762 $25,762
    $25,762
    $1,000 Off
    $1,000 Off

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  • Vinyl & Metal Pergola With Roof (3166.0)
    Save up to $1,000 👇 Christmas Sale

    20' x 20' Square Pergola With Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $25,790
    $25,790
    Starting at $24,790
    Starting at $25,790 $24,790
    $24,790
    $1,000 Off
    $1,000 Off

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  • Pergola Over Spa/Pool or Patio (3156.0)
    Save up to $1,000 👇 Christmas Sale

    18x20 Modern Pergola Over Spa/Pool or Patio - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $25,790
    $25,790
    Starting at $24,790
    Starting at $25,790 $24,790
    $24,790
    $1,000 Off
    $1,000 Off

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  • Large Outdoor Pergola (4176.0)
    Save up to $1,000 👇 Christmas Sale

    24' x 20' Large Outdoor Pergola Attached to House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $22,254
    $22,254
    Starting at $21,254
    Starting at $22,254 $21,254
    $21,254
    $1,000 Off
    $1,000 Off

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  • Wall-Mounted Pergola Kit With Roof (4166.0)
    Save up to $1,000 👇 Christmas Sale

    20' x 20' Wall-Mounted Pergola Kit With Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $21,534
    $21,534
    Starting at $20,534
    Starting at $21,534 $20,534
    $20,534
    $1,000 Off
    $1,000 Off

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  • Modern White Pergola (4156.0)
    Save up to $1,000 👇 Christmas Sale

    18x20 Attached Vinyl Pergola on Deck - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $21,401
    $21,401
    Starting at $20,401
    Starting at $21,401 $20,401
    $20,401
    $1,000 Off
    $1,000 Off

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  • DIY Pergola for Deck or Patio (2285.0)
    Save up to $1,000 👇 Christmas Sale

    Attached 15x20 DIY Pergola for Deck or Patio - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $14,540
    $14,540
    Starting at $13,540
    Starting at $14,540 $13,540
    $13,540
    $1,000 Off
    $1,000 Off

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  • Custom Pool Pergola or Patio Pergola (1285.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 15' x 20' Custom Pool Pergola or Patio Pergola - Vinyl Exterior w/ Aluminum Frame

    Starting at $17,805
    $17,805
    Starting at $16,805
    Starting at $17,805 $16,805
    $16,805
    $1,000 Off
    $1,000 Off

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  • Oversized Pergola (1096.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 32' x 20' Oversized Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $31,471
    $31,471
    Starting at $30,471
    Starting at $31,471 $30,471
    $30,471
    $1,000 Off
    $1,000 Off

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  • Large Pergola With Roof (1086.0)
    Save up to $1,000 👇 Christmas Sale

    28' x 20' Large Pergola With Roof - Vinyl Exterior w/ Aluminum Frame - Made in the USA

    Starting at $28,133
    $28,133
    Starting at $27,133
    Starting at $28,133 $27,133
    $27,133
    $1,000 Off
    $1,000 Off

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  • Large Pergola (1076.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 24x20 Luxury Metal Pergola w/ All-Vinyl Maintenance-Free Exterior - Made in USA

    Starting at $21,726
    $21,726
    Starting at $20,726
    Starting at $21,726 $20,726
    $20,726
    $1,000 Off
    $1,000 Off

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  • Customizable Pergola (1046.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 16' x 20' Customizable Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $17,805
    $17,805
    Starting at $16,805
    Starting at $17,805 $16,805
    $16,805
    $1,000 Off
    $1,000 Off

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  • Vinyl & Aluminum Cantilever Pergola (1036.0)
    Save up to $1,000 👇 Christmas Sale

    14' x 20' Aluminum Cantilever Pergola With Maintenance-Free Vinyl Exterior - Made in USA

    Starting at $15,850
    $15,850
    Starting at $14,850
    Starting at $15,850 $14,850
    $14,850
    $1,000 Off
    $1,000 Off

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  • Free-Standing Pergola on Deck (1016.0)
    Save up to $1,000 👇 Christmas Sale

    10 x 20 Free-Standing Pergola on Deck Kit - Vinyl Pergola w/ Aluminum Frame - Made in USA

    Starting at $11,919
    $11,919
    Starting at $10,919
    Starting at $11,919 $10,919
    $10,919
    $1,000 Off
    $1,000 Off

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  • Patio Pergola With Roof (1026.0)
    Save up to $1,000 👇 Christmas Sale

    Free-Standing 12x20 Custom Patio Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $14,394
    $14,394
    Starting at $13,394
    Starting at $14,394 $13,394
    $13,394
    $1,000 Off
    $1,000 Off

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  • Aluminium-Frame Pergola w/ Vinyl Exterior (1006.0)
    Save up to $1,000 👇 Christmas Sale

    8 x 20 Aluminum-Frame Pergola w/ All-Vinyl Exterior - Made in the USA

    Starting at $11,451
    $11,451
    Starting at $10,451
    Starting at $11,451 $10,451
    $10,451
    $1,000 Off
    $1,000 Off

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  • DIY Kit to Build Pergola Attached to House (2086.0)
    Save up to $1,000 👇 Christmas Sale

    28' x 20' Pergola Attached to House DIY Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $22,652
    $22,652
    Starting at $21,652
    Starting at $22,652 $21,652
    $21,652
    $1,000 Off
    $1,000 Off

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  • Large Deck Pergola (2096.0)
    Save up to $1,000 👇 Christmas Sale

    Attached 32' x 20' Large Vinyl Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $26,125
    $26,125
    Starting at $25,125
    Starting at $26,125 $25,125
    $25,125
    $1,000 Off
    $1,000 Off

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  • Kit for Pergola Built on Existing Deck (2076.0)
    Save up to $1,000 👇 Christmas Sale

    Kit for 24x20 Pergola Built on Existing Deck - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $18,273
    $18,273
    Starting at $17,273
    Starting at $18,273 $17,273
    $17,273
    $1,000 Off
    $1,000 Off

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  • 20-Foot Pergola (2066.0)
    Save up to $1,000 👇 Christmas Sale

    Attached 20-Foot Pergola With Roof (20' x 20') - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $15,153
    $15,153
    Starting at $14,153
    Starting at $15,153 $14,153
    $14,153
    $1,000 Off
    $1,000 Off

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  • 16x20 Pergola (2046.0)
    Save up to $1,000 👇 Christmas Sale

    Vinyl 16x20 Pergola With Slatted Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $14,540
    $14,540
    Starting at $13,540
    Starting at $14,540 $13,540
    $13,540
    $1,000 Off
    $1,000 Off

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  • Pergola Kit Attached to House (2056.0)
    Save up to $1,000 👇 Christmas Sale

    Kit for Building 18x20 Vinyl Pergola on Deck - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $14,977
    $14,977
    Starting at $13,977
    Starting at $14,977 $13,977
    $13,977
    $1,000 Off
    $1,000 Off

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  • 14x20 Pergola (2036.0)
    Save up to $1,000 👇 Christmas Sale

    Kit for Wall-Mounted 14x20 On-Deck Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $12,605
    $12,605
    Starting at $11,605
    Starting at $12,605 $11,605
    $11,605
    $1,000 Off
    $1,000 Off

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  • Pergola Attached to a House (2016.0)
    Save up to $1,000 👇 Christmas Sale

    Rectangular 10' x 20' Pergola Attached to a House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $9,350
    $9,350
    Starting at $8,350
    Starting at $9,350 $8,350
    $8,350
    $1,000 Off
    $1,000 Off

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  • DIY Aluminum Pergola w/ All-Vinyl Exterior (2026.0)
    Save up to $1,000 👇 Christmas Sale

    Attached 12' x 20' DIY Aluminum Pergola w/ Maintenance-Free Vinyl Exterior - Made in USA

    Starting at $11,659
    $11,659
    Starting at $10,659
    Starting at $11,659 $10,659
    $10,659
    $1,000 Off
    $1,000 Off

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  • Attached Deck Pergola (2006.0)
    Save up to $1,000 👇 Christmas Sale

    8x20 Attached Deck Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Starting at $8,851
    $8,851
    Starting at $7,851
    Starting at $8,851 $7,851
    $7,851
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).