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Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • 2-Post Wall Pergola (31608)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' x 8' Wall Pergola - Made in USA

    Starting at $6,756
    $6,756
    Starting at $5,756
    Starting at $6,756 $5,756
    $5,756
    $1,000 Off
    $1,000 Off

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  • 2-Legged Pergola (31408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' x 8' Attached 2-Legged Pergola - Made in USA

    Starting at $6,263
    $6,263
    Starting at $5,263
    Starting at $6,263 $5,263
    $5,263
    $1,000 Off
    $1,000 Off

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  • Back-Deck / Back-Porch Pergola (31008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' x 8' Back-Porch Pergola - Made in USA

    Starting at $5,527
    $5,527
    Starting at $4,527
    Starting at $5,527 $4,527
    $4,527
    $1,000 Off
    $1,000 Off

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  • Modern Off-Wall Pergola (41008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' by 8' Off-Wall Pergola - Made in USA

    Starting at $7,629
    $7,629
    Starting at $6,629
    Starting at $7,629 $6,629
    $6,629
    $1,000 Off
    $1,000 Off

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  • Patio or Garden Pergola With Roof (11808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18x8 Patio or Garden Pergola With Roof - Made in USA

    Starting at $9,154
    $9,154
    Starting at $8,154
    Starting at $9,154 $8,154
    $8,154
    $1,000 Off
    $1,000 Off

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  • Patio or Barbecue Pergola (11608)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16x8 Patio / Barbecue Pergola - Made in USA

    Starting at $8,480
    $8,480
    Starting at $7,480
    Starting at $8,480 $7,480
    $7,480
    $1,000 Off
    $1,000 Off

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  • Deck Pergola Kit (32808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28' x 8' Deck Pergola Kit - Made in USA

    Starting at $9,897
    $9,897
    Starting at $8,897
    Starting at $9,897 $8,897
    $8,897
    $1,000 Off
    $1,000 Off

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  • Lightweight Pergola for Deck (32008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' x 8' Lightweight Pergola for Deck - Made in USA

    Starting at $8,466
    $8,466
    Starting at $7,466
    Starting at $8,466 $7,466
    $7,466
    $1,000 Off
    $1,000 Off

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  • Wall-Mount Pergola (31808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' x 8' Wall-Mount Pergola - Made in USA

    Starting at $7,029
    $7,029
    Starting at $6,029
    Starting at $7,029 $6,029
    $6,029
    $1,000 Off
    $1,000 Off

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  • Roof Over Patio Attached to House (83208)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    32x8 Roof Over Patio Attached to House - Made in USA

    Starting at $18,299
    $18,299
    Starting at $17,299
    Starting at $18,299 $17,299
    $17,299
    $1,000 Off
    $1,000 Off

  • Clear-Roof Patio Cover (82808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28x8 Clear-Roof Patio Cover - Made in USA

    Starting at $17,760
    $17,760
    Starting at $16,760
    Starting at $17,760 $16,760
    $16,760
    $1,000 Off
    $1,000 Off

  • Covered Roof Over Deck (82408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x8 Covered Roof Over Deck - Made in USA

    Starting at $16,337
    $16,337
    Starting at $15,337
    Starting at $16,337 $15,337
    $15,337
    $1,000 Off
    $1,000 Off

  • Polycarbonate Patio Cover (63208)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    32' x 8' Polycarbonate Patio Cover - Made in USA

    Starting at $22,170
    $22,170
    Starting at $21,170
    Starting at $22,170 $21,170
    $21,170
    $1,000 Off
    $1,000 Off

  • Kit for Building a Roof Over a Patio (62808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28' x 8' Kit for Building a Roof Over a Patio - Made in USA

    Starting at $22,350
    $22,350
    Starting at $21,350
    Starting at $22,350 $21,350
    $21,350
    $1,000 Off
    $1,000 Off

  • Cover Over Patio (62408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 8' Cover Over Patio - Made in USA

    Starting at $21,023
    $21,023
    Starting at $20,023
    Starting at $21,023 $20,023
    $20,023
    $1,000 Off
    $1,000 Off

  • Long Garden Pergola With Roof (62008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' x 8' Long Garden Pergola With Roof - Made in USA

    Starting at $15,971
    $15,971
    Starting at $14,971
    Starting at $15,971 $14,971
    $14,971
    $1,000 Off
    $1,000 Off

  • Easy-Build Pergola Kit (61808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' x 8' Easy-Build Pergola Kit - Made in USA

    Starting at $15,971
    $15,971
    Starting at $14,971
    Starting at $15,971 $14,971
    $14,971
    $1,000 Off
    $1,000 Off

  • Plastic Patio Roof Kit (82008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20x8 Plastic Patio Roof Kit - Made in USA

    Starting at $12,616
    $12,616
    Starting at $11,616
    Starting at $12,616 $11,616
    $11,616
    $1,000 Off
    $1,000 Off

  • Permanent Patio Cover (81808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18x8 Permanent Patio Cover - Made in USA

    Starting at $12,616
    $12,616
    Starting at $11,616
    Starting at $12,616 $11,616
    $11,616
    $1,000 Off
    $1,000 Off

  • DIY Patio Roof Kit (81608)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16x8 DIY Patio Roof Kit - Made in USA

    Starting at $10,383
    $10,383
    Starting at $9,383
    Starting at $10,383 $9,383
    $9,383
    $1,000 Off
    $1,000 Off

  • Kit to Add Roof Over Deck (81408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14x8 Kit to Add Roof Over Deck - Made in USA

    Starting at $9,486
    $9,486
    Starting at $8,486
    Starting at $9,486 $8,486
    $8,486
    $1,000 Off
    $1,000 Off

  • Waterproof Cover Pergola (81208)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12x8 Waterproof Cover Pergola - Made in USA

    Starting at $8,841
    $8,841
    Starting at $7,841
    Starting at $8,841 $7,841
    $7,841
    $1,000 Off
    $1,000 Off

  • Back Porch Cover (81008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10x8 Back Porch Cover - Made in USA

    Starting at $8,174
    $8,174
    Starting at $7,174
    Starting at $8,174 $7,174
    $7,174
    $1,000 Off
    $1,000 Off

  • Porch Cover (80808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x8 Porch Cover - Made in USA

    Starting at $8,174
    $8,174
    Starting at $7,174
    Starting at $8,174 $7,174
    $7,174
    $1,000 Off
    $1,000 Off

  • Balcony Cover (61608)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' x 8' Balcony Cover - Made in USA

    Starting at $12,667
    $12,667
    Starting at $11,667
    Starting at $12,667 $11,667
    $11,667
    $1,000 Off
    $1,000 Off

  • Patio and Shade (61408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' x 8' Patio and Shade - Made in USA

    Starting at $11,756
    $11,756
    Starting at $10,756
    Starting at $11,756 $10,756
    $10,756
    $1,000 Off
    $1,000 Off

  • Back Patio Cover (61208)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' x 8' Back Patio Cover - Made in USA

    Starting at $11,090
    $11,090
    Starting at $10,090
    Starting at $11,090 $10,090
    $10,090
    $1,000 Off
    $1,000 Off

  • Sun Cover for Patio (61008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' x 8' Sun Cover for Patio - Made in USA

    Starting at $10,409
    $10,409
    Starting at $9,409
    Starting at $10,409 $9,409
    $9,409
    $1,000 Off
    $1,000 Off

  • Patio Shade Cover (60808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 8' Patio Shade Cover - Made in USA

    Starting at $10,409
    $10,409
    Starting at $9,409
    Starting at $10,409 $9,409
    $9,409
    $1,000 Off
    $1,000 Off

  • Long Garden Pergola (22408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 8 Long Garden Pergola - Made in USA

    Starting at $17,166
    $17,166
    Starting at $16,166
    Starting at $17,166 $16,166
    $16,166
    $1,000 Off
    $1,000 Off

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  • DIY Stand-Alone Pergola (22008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20 x 8 DIY Stand-Alone Pergola - Made in USA

    Starting at $16,162
    $16,162
    Starting at $15,162
    Starting at $16,162 $15,162
    $15,162
    $1,000 Off
    $1,000 Off

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  • Free-Standing Covered Pergola (21808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18 x 8 Free-Standing Covered Pergola - Made in USA

    Starting at $15,926
    $15,926
    Starting at $14,926
    Starting at $15,926 $14,926
    $14,926
    $1,000 Off
    $1,000 Off

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  • Patio or Outdoor Grill Pergola (21608)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16 x 8 Patio or Outdoor Grill Pergola - Made in USA

    Starting at $12,046
    $12,046
    Starting at $11,046
    Starting at $12,046 $11,046
    $11,046
    $1,000 Off
    $1,000 Off

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  • Patio or Grill Cover Pergola (21408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14 x 8 Patio / Grill Cover Pergola - Made in USA

    Starting at $12,037
    $12,037
    Starting at $11,037
    Starting at $12,037 $11,037
    $11,037
    $1,000 Off
    $1,000 Off

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  • Modern Square Pergola (20808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 8 Modern Square Pergola - Made in USA

    Starting at $10,056
    $10,056
    Starting at $9,056
    Starting at $10,056 $9,056
    $9,056
    $1,000 Off
    $1,000 Off

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  • Modern Aluminium Pergola w/ All-Vinyl Exterior (21208)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12 x 8 Modern Aluminium Pergola w/ Vinyl Exterior - Made in USA

    Starting at $10,840
    $10,840
    Starting at $9,840
    Starting at $10,840 $9,840
    $9,840
    $1,000 Off
    $1,000 Off

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  • Simple Modern Pergola (21008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10 x 8 Simple Modern Pergola - Made in USA

    Starting at $10,206
    $10,206
    Starting at $9,206
    Starting at $10,206 $9,206
    $9,206
    $1,000 Off
    $1,000 Off

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  • Modern Outdoor Pergola (42408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 8' Modern Outdoor Pergola - Made in USA

    Starting at $13,135
    $13,135
    Starting at $12,135
    Starting at $13,135 $12,135
    $12,135
    $1,000 Off
    $1,000 Off

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  • Vinyl Patio Pergola (42008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' by 8' Vinyl Patio Pergola - Made in USA

    Starting at $12,434
    $12,434
    Starting at $11,434
    Starting at $12,434 $11,434
    $11,434
    $1,000 Off
    $1,000 Off

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  • Modern Pergola on Deck (41808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' by 8' Modern Pergola on Deck - Made in USA

    Starting at $12,337
    $12,337
    Starting at $11,337
    Starting at $12,337 $11,337
    $11,337
    $1,000 Off
    $1,000 Off

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  • Pergola With Only 2 Posts (41608)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' by 8' Pergola With Only 2 Posts - Made in USA

    Starting at $9,104
    $9,104
    Starting at $8,104
    Starting at $9,104 $8,104
    $8,104
    $1,000 Off
    $1,000 Off

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  • DIY Pergola Attached to House Kit (41408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' by 8' Pergola Attached to House Kit - Made in USA

    Starting at $9,096
    $9,096
    Starting at $8,096
    Starting at $9,096 $8,096
    $8,096
    $1,000 Off
    $1,000 Off

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  • Vinyl & Metal Attached Pergola (40808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 8' Vinyl & Metal Attached Pergola - Made in USA

    Starting at $7,479
    $7,479
    Starting at $6,479
    Starting at $7,479 $6,479
    $6,479
    $1,000 Off
    $1,000 Off

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  • Vinyl & Metal Wall-Mounted Pergola (41208)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' by 8' Vinyl & Metal Wall-Mounted Pergola - Made in USA

    Starting at $7,897
    $7,897
    Starting at $6,897
    Starting at $7,897 $6,897
    $6,897
    $1,000 Off
    $1,000 Off

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  • Metal Pergola Structure w/ All-Vinyl Exterior (13208)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    32x8 Vinyl & Metal Pergola Structure - Made in USA

    Starting at $14,399
    $14,399
    Starting at $13,399
    Starting at $14,399 $13,399
    $13,399
    $1,000 Off
    $1,000 Off

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  • Long Narrow Pergola (12808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28x8 Long Narrow Pergola - Made in USA

    Starting at $13,149
    $13,149
    Starting at $12,149
    Starting at $13,149 $12,149
    $12,149
    $1,000 Off
    $1,000 Off

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  • Heavy-Duty Metal Pergola w/ Premium Vinyl Exterior (12008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20x8 Heavy-Duty Metal Pergola w/ Vinyl Exterior - Made in USA

    Starting at $11,850
    $11,850
    Starting at $10,850
    Starting at $11,850 $10,850
    $10,850
    $1,000 Off
    $1,000 Off

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  • Extra Wide Pergola (12408)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x8 Wide Pergola - Made in USA

    Starting at $13,430
    $13,430
    Starting at $12,430
    Starting at $13,430 $12,430
    $12,430
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).