Skip to content
Get $100 off when you sign up for the newsletter  Get Coupon
Get $100 off when you join the newsletter  Get Coupon

Aluminum Pergolas

Use the filtering options below

All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • DIY Freestanding Pergola (10824)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x24 DIY Freestanding Pergola - Made in USA

    Starting at $13,106
    $13,106
    Starting at $12,106
    Starting at $13,106 $12,106
    $12,106
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Small Backyard Pergola (10810)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x10 Small Backyard Pergola - Made in USA

    Starting at $6,941
    $6,941
    Starting at $5,941
    Starting at $6,941 $5,941
    $5,941
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Custom-Build Pergola With Roof (60820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 20' Custom-Build Pergola With Roof - Made in USA

    Starting at $16,400
    $16,400
    Starting at $15,400
    Starting at $16,400 $15,400
    $15,400
    $1,000 Off
    $1,000 Off

  • Maintenance-Free Pergola With Roof (60818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 18' Maintenance-Free Pergola With Roof - Made in USA

    Starting at $16,400
    $16,400
    Starting at $15,400
    Starting at $16,400 $15,400
    $15,400
    $1,000 Off
    $1,000 Off

  • Back Patio Roof Kit (80820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x20 Back Patio Roof Kit - Made in USA

    Starting at $13,551
    $13,551
    Starting at $12,551
    Starting at $13,551 $12,551
    $12,551
    $1,000 Off
    $1,000 Off

  • Solid Patio Cover (80818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x18 Solid Patio Cover - Made in USA

    Starting at $13,551
    $13,551
    Starting at $12,551
    Starting at $13,551 $12,551
    $12,551
    $1,000 Off
    $1,000 Off

  • Outdoor Waterproof Cover (80816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x16 Outdoor Waterproof Cover - Made in USA

    Starting at $9,279
    $9,279
    Starting at $8,279
    Starting at $9,279 $8,279
    $8,279
    $1,000 Off
    $1,000 Off

  • Waterproof Pergola Roof Kit (80814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x14 Waterproof Pergola Roof Kit - Made in USA

    Starting at $9,234
    $9,234
    Starting at $8,234
    Starting at $9,234 $8,234
    $8,234
    $1,000 Off
    $1,000 Off

  • Custom Outdoor Cover (80812)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x12 Custom Outdoor Cover - Made in USA

    Starting at $8,194
    $8,194
    Starting at $7,194
    Starting at $8,194 $7,194
    $7,194
    $1,000 Off
    $1,000 Off

  • Small Patio Cover (80810)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x10 Small Patio Cover - Made in USA

    Starting at $8,174
    $8,174
    Starting at $7,174
    Starting at $8,174 $7,174
    $7,174
    $1,000 Off
    $1,000 Off

  • Porch Cover (80808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x8 Porch Cover - Made in USA

    Starting at $8,174
    $8,174
    Starting at $7,174
    Starting at $8,174 $7,174
    $7,174
    $1,000 Off
    $1,000 Off

  • Custom Patio Cover (60816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 16' Custom Patio Cover - Made in USA

    Starting at $11,510
    $11,510
    Starting at $10,510
    Starting at $11,510 $10,510
    $10,510
    $1,000 Off
    $1,000 Off

  • Outdoor Shade Cover (60814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 14' Outdoor Shade Cover - Made in USA

    Starting at $11,466
    $11,466
    Starting at $10,466
    Starting at $11,466 $10,466
    $10,466
    $1,000 Off
    $1,000 Off

  • Patio Cover and Pergola (60812)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 12' Patio Cover and Pergola - Made in USA

    Starting at $10,430
    $10,430
    Starting at $9,430
    Starting at $10,430 $9,430
    $9,430
    $1,000 Off
    $1,000 Off

  • Patio Rain Cover (60810)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 10' Patio Rain Cover - Made in USA

    Starting at $10,409
    $10,409
    Starting at $9,409
    Starting at $10,409 $9,409
    $9,409
    $1,000 Off
    $1,000 Off

  • Patio Shade Cover (60808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 8' Patio Shade Cover - Made in USA

    Starting at $10,409
    $10,409
    Starting at $9,409
    Starting at $10,409 $9,409
    $9,409
    $1,000 Off
    $1,000 Off

  • Modern Pergola With Vented Roof (20824)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 24 Pergola With Vented Roof - Made in USA

    Starting at $17,633
    $17,633
    Starting at $16,633
    Starting at $17,633 $16,633
    $16,633
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • DIY Patio Pergola Kit (20820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 20 DIY Patio Pergola Kit - Made in USA

    Starting at $16,976
    $16,976
    Starting at $15,976
    Starting at $16,976 $15,976
    $15,976
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Patio or Garden Roofed Pergola (20818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 18 Patio / Garden Roofed Pergola - Made in USA

    Starting at $16,588
    $16,588
    Starting at $15,588
    Starting at $16,588 $15,588
    $15,588
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Backyard Pergola Attached to House (40824)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 24' Backyard Pergola Attached to House - Made in USA

    Starting at $15,281
    $15,281
    Starting at $14,281
    Starting at $15,281 $14,281
    $14,281
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Back-Deck or Back-Porch Pergola (40820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 20' Back-Deck or Back-Porch Pergola - Made in USA

    Starting at $14,421
    $14,421
    Starting at $13,421
    Starting at $14,421 $13,421
    $13,421
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • DIY Pergola Over Hot Tub / Deck (40818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 18' DIY Pergola Over Hot Tub / Deck - Made in USA

    Starting at $14,173
    $14,173
    Starting at $13,173
    Starting at $14,173 $13,173
    $13,173
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Modern Square Pergola (20808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 8 Modern Square Pergola - Made in USA

    Starting at $10,056
    $10,056
    Starting at $9,056
    Starting at $10,056 $9,056
    $9,056
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Vinyl Long-Lasting Pergola (20816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Premium 8 x 16 Long-Lasting Pergola - Made in USA

    Starting at $11,649
    $11,649
    Starting at $10,649
    Starting at $11,649 $10,649
    $10,649
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Outdoor Dining Pergola With Roof (20814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 14 Dining Pergola With Roof - Made in USA

    Starting at $11,516
    $11,516
    Starting at $10,516
    Starting at $11,516 $10,516
    $10,516
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Contemporary Pergola (20812)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 12 Contemporary Pergola - Made in USA

    Starting at $10,871
    $10,871
    Starting at $9,871
    Starting at $10,871 $9,871
    $9,871
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Small Deck Pergola (20810)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 10 Small Deck Pergola - Made in USA

    Starting at $10,206
    $10,206
    Starting at $9,206
    Starting at $10,206 $9,206
    $9,206
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Vinyl & Metal Attached Pergola (40808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 8' Vinyl & Metal Attached Pergola - Made in USA

    Starting at $7,479
    $7,479
    Starting at $6,479
    Starting at $7,479 $6,479
    $6,479
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Patio Door Pergola (40816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 16' Patio Door Pergola - Made in USA

    Starting at $8,970
    $8,970
    Starting at $7,970
    Starting at $8,970 $7,970
    $7,970
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Deck Pergola With Fan Mount (Optional) (40814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 14' Deck Pergola With Fan Mount (Optional) - Made in USA

    Starting at $8,937
    $8,937
    Starting at $7,937
    Starting at $8,937 $7,937
    $7,937
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Kit for Building Pergola on Wall (40812)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Kit for 8' by 12' Pergola on Wall - Made in USA

    Starting at $8,294
    $8,294
    Starting at $7,294
    Starting at $8,294 $7,294
    $7,294
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Small Wall-Mounted Pergola (40810)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 10' Small Wall-Mounted Pergola - Made in USA

    Starting at $7,629
    $7,629
    Starting at $6,629
    Starting at $7,629 $6,629
    $6,629
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Four-Post Pergola (10818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x18 Four-Post Pergola - Made in USA

    Starting at $8,556
    $8,556
    Starting at $7,556
    Starting at $8,556 $7,556
    $7,556
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • DIY Covered Pergola (10816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x16 DIY Covered Pergola - Made in USA

    Starting at $7,761
    $7,761
    Starting at $6,761
    Starting at $7,761 $6,761
    $6,761
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Small Pergola With Roof (10808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x8 Small Pergola With Roof - Made in USA

    Starting at $6,530
    $6,530
    Starting at $5,530
    Starting at $6,530 $5,530
    $5,530
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Aluminium-Frame Pergola w/ Vinyl Exterior (10820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x20 Aluminium-Frame Pergola - Made in USA

    Starting at $11,997
    $11,997
    Starting at $10,997
    Starting at $11,997 $10,997
    $10,997
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Best Aluminum Pergola With Vinyl Exterior (10812)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    The Nation's Best Aluminum Pergola w/ All-Vinyl Exterior (8x12) - Made in USA

    Starting at $7,074
    $7,074
    Starting at $6,074
    Starting at $7,074 $6,074
    $6,074
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Partially Covered Pergola (10814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x14 Partially Covered Pergola - Made in USA

    Starting at $7,629
    $7,629
    Starting at $6,629
    Starting at $7,629 $6,629
    $6,629
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Simple Pergola on Deck (30824)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 24' Simple Pergola on Deck - Made in USA

    Starting at $10,429
    $10,429
    Starting at $9,429
    Starting at $10,429 $9,429
    $9,429
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Attached Deck Pergola (30820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 20' House-Attached Deck Pergola - Made in USA

    Starting at $9,319
    $9,319
    Starting at $8,319
    Starting at $9,319 $8,319
    $8,319
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • 2-Legged Pergola Kit (30818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 18' 2-Legged Pergola Kit - Made in USA

    Starting at $6,966
    $6,966
    Starting at $5,966
    Starting at $6,966 $5,966
    $5,966
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Wall-Mounted 2-Pole Pergola (30814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 14' 2-Pole Pergola - Made in USA

    Starting at $6,289
    $6,289
    Starting at $5,289
    Starting at $6,289 $5,289
    $5,289
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Kit for Pergola Over Deck (30816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 16' Pergola Over Deck - Made in USA

    Starting at $6,421
    $6,421
    Starting at $5,421
    Starting at $6,421 $5,421
    $5,421
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Pergola With Roof DIY Kit (30812)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 12' Pergola With Roof DIY Kit - Made in USA

    Starting at $5,884
    $5,884
    Starting at $4,884
    Starting at $5,884 $4,884
    $4,884
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • Small Pergola Attached to House (30810)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 10' Small Pergola Attached to House - Made in USA

    Starting at $5,751
    $5,751
    Starting at $4,751
    Starting at $5,751 $4,751
    $4,751
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details
  • 8' by 8' Pergola (30808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 8' Pergola Attached to House - Made in USA

    Starting at $5,140
    $5,140
    Starting at $4,140
    Starting at $5,140 $4,140
    $4,140
    $1,000 Off
    $1,000 Off

    You're currently viewing the Description tab. Please note that there are several other tabs: CAD Drawing, Video, Picture Gallery, Q&As, Shippin...

    View full details

Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).