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Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • 18x18 Pergola (31818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Wall-Mounted 18x18 Pergola - Made in USA

    Starting at $11,007
    $11,007
    Starting at $10,007
    Starting at $11,007 $10,007
    $10,007
    $1,000 Off
    $1,000 Off

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  • Kit for Pergola Over Swimming Pool or Patio (12418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x18 Pergola Over Swimming Pool or Patio - Made in USA

    Starting at $18,664
    $18,664
    Starting at $17,664
    Starting at $18,664 $17,664
    $17,664
    $1,000 Off
    $1,000 Off

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  • Aluminum-Frame Pergola w/ Vinyl Exterior (11218)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12x18 Aluminum-Frame Pergola w/ Vinyl Exterior - Made in USA

    Starting at $10,556
    $10,556
    Starting at $9,556
    Starting at $10,556 $9,556
    $9,556
    $1,000 Off
    $1,000 Off

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  • Wall-Mounted Pergola Kit (32018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' x 18' Wall-Mounted Pergola Kit - Made in USA

    Starting at $12,511
    $12,511
    Starting at $11,511
    Starting at $12,511 $11,511
    $11,511
    $1,000 Off
    $1,000 Off

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  • 16x18 Pergola (31618)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    Attached 16x18 Pergola - Made in USA

    Starting at $10,451
    $10,451
    Starting at $9,451
    Starting at $10,451 $9,451
    $9,451
    $1,000 Off
    $1,000 Off

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  • Heavy-Duty Patio Cover (82818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28x18 Heavy-Duty Patio Cover - Made in USA

    Starting at $30,324
    $30,324
    Starting at $29,324
    Starting at $30,324 $29,324
    $29,324
    $1,000 Off
    $1,000 Off

  • Outdoor Patio Roof Structure (82418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24x18 Outdoor Patio Roof Structure - Made in USA

    Starting at $27,326
    $27,326
    Starting at $26,326
    Starting at $27,326 $26,326
    $26,326
    $1,000 Off
    $1,000 Off

  • UV Pergola Cover (63218)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    32' x 18' UV Pergola Cover - Made in USA

    Starting at $37,057
    $37,057
    Starting at $36,057
    Starting at $37,057 $36,057
    $36,057
    $1,000 Off
    $1,000 Off

  • House Patio Cover (62818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28' x 18' House Patio Cover - Made in USA

    Starting at $35,689
    $35,689
    Starting at $34,689
    Starting at $35,689 $34,689
    $34,689
    $1,000 Off
    $1,000 Off

  • Home Patio Cover (62418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' x 18' Home Patio Cover - Made in USA

    Starting at $32,816
    $32,816
    Starting at $31,816
    Starting at $32,816 $31,816
    $31,816
    $1,000 Off
    $1,000 Off

  • Roofed Pergola Over Pool Deck or Patio (62018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' x 18' Roofed Pergola Over Pool Deck or Patio - Made in USA

    Starting at $24,273
    $24,273
    Starting at $23,273
    Starting at $24,273 $23,273
    $23,273
    $1,000 Off
    $1,000 Off

  • Dining Pergola With Roof (61818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' x 18' Dining Pergola With Roof - Made in USA

    Starting at $24,273
    $24,273
    Starting at $23,273
    Starting at $24,273 $23,273
    $23,273
    $1,000 Off
    $1,000 Off

  • Covered Outdoor Pergola Structure (61618)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' x 18' Covered Outdoor Pergola Structure - Made in USA

    Starting at $20,714
    $20,714
    Starting at $19,714
    Starting at $20,714 $19,714
    $19,714
    $1,000 Off
    $1,000 Off

  • Roofed Pergola Over Back Patio (61418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' x 18' Roofed Pergola Over Back Patio - Made in USA

    Starting at $19,277
    $19,277
    Starting at $18,277
    Starting at $19,277 $18,277
    $18,277
    $1,000 Off
    $1,000 Off

  • Pergola Patio Shade Kit (61218)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' x 18' Pergola Patio Shade Kit - Made in USA

    Starting at $17,839
    $17,839
    Starting at $16,839
    Starting at $17,839 $16,839
    $16,839
    $1,000 Off
    $1,000 Off

  • Self-Build Pergola Kit (61018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' x 18' Self-Build Pergola Kit - Made in USA

    Starting at $16,400
    $16,400
    Starting at $15,400
    Starting at $16,400 $15,400
    $15,400
    $1,000 Off
    $1,000 Off

  • Maintenance-Free Pergola With Roof (60818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 18' Maintenance-Free Pergola With Roof - Made in USA

    Starting at $16,400
    $16,400
    Starting at $15,400
    Starting at $16,400 $15,400
    $15,400
    $1,000 Off
    $1,000 Off

  • Large Waterproof Cover for Deck (83218)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    32x18 Large Waterproof Cover for Deck - Made in USA

    Starting at $32,436
    $32,436
    Starting at $31,436
    Starting at $32,436 $31,436
    $31,436
    $1,000 Off
    $1,000 Off

  • Roof Over Deck Attached to House (82018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20x18 Roof Over Deck Attached to House - Made in USA

    Starting at $21,064
    $21,064
    Starting at $20,064
    Starting at $21,064 $20,064
    $20,064
    $1,000 Off
    $1,000 Off

  • Kit for Building a Roof Over a Deck (81818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18x18 Kit for Building a Roof Over a Deck - Made in USA

    Starting at $21,064
    $21,064
    Starting at $20,064
    Starting at $21,064 $20,064
    $20,064
    $1,000 Off
    $1,000 Off

  • Flat-Roof Patio Cover (81618)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16x18 Flat-Roof Patio Cover - Made in USA

    Starting at $17,849
    $17,849
    Starting at $16,849
    Starting at $17,849 $16,849
    $16,849
    $1,000 Off
    $1,000 Off

  • Deck Roof Cover (81418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14x18 Deck Roof Cover - Made in USA

    Starting at $16,416
    $16,416
    Starting at $15,416
    Starting at $16,416 $15,416
    $15,416
    $1,000 Off
    $1,000 Off

  • Attached Covered Patio Kit (81218)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12x18 Attached Covered Patio Kit - Made in USA

    Starting at $14,984
    $14,984
    Starting at $13,984
    Starting at $14,984 $13,984
    $13,984
    $1,000 Off
    $1,000 Off

  • Kit for Adding a Roof to an Existing Deck (81018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10x18 Kit for Adding a Roof to an Existing Deck - Made in USA

    Starting at $13,551
    $13,551
    Starting at $12,551
    Starting at $13,551 $12,551
    $12,551
    $1,000 Off
    $1,000 Off

  • Solid Patio Cover (80818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x18 Solid Patio Cover - Made in USA

    Starting at $13,551
    $13,551
    Starting at $12,551
    Starting at $13,551 $12,551
    $12,551
    $1,000 Off
    $1,000 Off

  • Self-Build Pergola Kit (21618)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16 x 18 Self-Build Pergola Kit - Made in USA

    Starting at $18,773
    $18,773
    Starting at $17,773
    Starting at $18,773 $17,773
    $17,773
    $1,000 Off
    $1,000 Off

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  • Back- or Front-Yard Patio Pergola (21418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14 x 18 Back- or Front-Yard Patio Pergola - Made in USA

    Starting at $18,639
    $18,639
    Starting at $17,639
    Starting at $18,639 $17,639
    $17,639
    $1,000 Off
    $1,000 Off

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  • Patio or Garden Roofed Pergola (20818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 18 Patio / Garden Roofed Pergola - Made in USA

    Starting at $16,588
    $16,588
    Starting at $15,588
    Starting at $16,588 $15,588
    $15,588
    $1,000 Off
    $1,000 Off

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  • Pergola With Tilting Slats (21218)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12 x 18 Pergola With Tilting Slats - Made in USA

    Starting at $17,198
    $17,198
    Starting at $16,198
    Starting at $17,198 $16,198
    $16,198
    $1,000 Off
    $1,000 Off

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  • DIY Outdoor Pergola With Roof (21018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10 x 18 DIY Outdoor Pergola With Roof - Made in USA

    Starting at $16,889
    $16,889
    Starting at $15,889
    Starting at $16,889 $15,889
    $15,889
    $1,000 Off
    $1,000 Off

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  • Pergola Patio Shade Kit (41618)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' by 18' Pergola Patio Shade Kit - Made in USA

    Starting at $16,292
    $16,292
    Starting at $15,292
    Starting at $16,292 $15,292
    $15,292
    $1,000 Off
    $1,000 Off

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  • Modern BBQ Pergola (41418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' by 18' Modern BBQ Pergola or Deck Pergola - Made in USA

    Starting at $16,159
    $16,159
    Starting at $15,159
    Starting at $16,159 $15,159
    $15,159
    $1,000 Off
    $1,000 Off

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  • DIY Pergola Over Hot Tub / Deck (40818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 18' DIY Pergola Over Hot Tub / Deck - Made in USA

    Starting at $14,173
    $14,173
    Starting at $13,173
    Starting at $14,173 $13,173
    $13,173
    $1,000 Off
    $1,000 Off

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  • Hot Tub/Deck Pergola (41218)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' by 18' Hot Tub / Deck Pergola - Made in USA

    Starting at $14,759
    $14,759
    Starting at $13,759
    Starting at $14,759 $13,759
    $13,759
    $1,000 Off
    $1,000 Off

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  • Attached Pergola for the Deck (41018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' by 18' Pergola for the Deck - Made in USA

    Starting at $14,464
    $14,464
    Starting at $13,464
    Starting at $14,464 $13,464
    $13,464
    $1,000 Off
    $1,000 Off

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  • Six-Post Pergola (22418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 18 Six-Post Pergola - Made in USA

    Starting at $27,317
    $27,317
    Starting at $26,317
    Starting at $27,317 $26,317
    $26,317
    $1,000 Off
    $1,000 Off

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  • Permanent Outdoor Pergola (22018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20 x 18 Permanent Outdoor Pergola - Made in USA

    Starting at $26,331
    $26,331
    Starting at $25,331
    Starting at $26,331 $25,331
    $25,331
    $1,000 Off
    $1,000 Off

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  • Patio or Outdoor BBQ Pergola (21818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18 x 18 Patio or Outdoor BBQ Pergola - Made in USA

    Starting at $26,331
    $26,331
    Starting at $25,331
    Starting at $26,331 $25,331
    $25,331
    $1,000 Off
    $1,000 Off

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  • Off-House Pergola (42418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24' by 18' Off-House Pergola - Made in USA

    Starting at $22,706
    $22,706
    Starting at $21,706
    Starting at $22,706 $21,706
    $21,706
    $1,000 Off
    $1,000 Off

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  • Modern Pergola Over Deck (42018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20' by 18' Modern Pergola Over Deck - Made in USA

    Starting at $21,981
    $21,981
    Starting at $20,981
    Starting at $21,981 $20,981
    $20,981
    $1,000 Off
    $1,000 Off

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  • Custom Pergola Build Kit (41818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18' by 18' Custom Pergola Build Kit - Made in USA

    Starting at $21,846
    $21,846
    Starting at $20,846
    Starting at $21,846 $20,846
    $20,846
    $1,000 Off
    $1,000 Off

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  • Large Backyard Pergola (13218)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    32x18 Large Backyard Pergola - Made in USA

    Starting at $21,661
    $21,661
    Starting at $20,661
    Starting at $21,661 $20,661
    $20,661
    $1,000 Off
    $1,000 Off

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  • Prefabricated Pergola Kit (12818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    28x18 Prefabricated Pergola Kit - Made in USA

    Starting at $19,304
    $19,304
    Starting at $18,304
    Starting at $19,304 $18,304
    $18,304
    $1,000 Off
    $1,000 Off

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  • Free-Standing Metal Pergola w/ Vinyl Exterior (12018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20x18 Free-Standing Metal Pergola w/ Vinyl Exterior - Made in USA

    Starting at $15,896
    $15,896
    Starting at $14,896
    Starting at $15,896 $14,896
    $14,896
    $1,000 Off
    $1,000 Off

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  • DIY Outdoor Pergola Kit (11618)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16x18 DIY Outdoor Pergola - Made in USA

    Starting at $12,476
    $12,476
    Starting at $11,476
    Starting at $12,476 $11,476
    $11,476
    $1,000 Off
    $1,000 Off

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  • High-End Pergola (11818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    18x18 High-End Pergola - Made in USA

    Starting at $13,183
    $13,183
    Starting at $12,183
    Starting at $13,183 $12,183
    $12,183
    $1,000 Off
    $1,000 Off

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  • Vinyl & Metal Garden Pergola (11418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14x18 Metal Garden Pergola w/ Vinyl Exterior - Made in USA

    Starting at $11,163
    $11,163
    Starting at $10,163
    Starting at $11,163 $10,163
    $10,163
    $1,000 Off
    $1,000 Off

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  • Four-Post Pergola (10818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8x18 Four-Post Pergola - Made in USA

    Starting at $8,556
    $8,556
    Starting at $7,556
    Starting at $8,556 $7,556
    $7,556
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).