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Home  ▸  Aluminum Pergolas w/ Vinyl Exterior

Aluminum Pergolas

Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • Easy Pergola Kit (10909)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x9 Easy Pergola Kit - Made in USA

    Starting at $7,341
    $7,341
    Starting at $6,341
    Starting at $7,341 $6,341
    $6,341
    $1,000 Off
    $1,000 Off

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  • Sunshade Pergola With Solid Roof (80915)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x15 Sunshade Pergola With Solid Roof - Made in USA

    Starting at $9,279
    $9,279
    Starting at $8,279
    Starting at $9,279 $8,279
    $8,279
    $1,000 Off
    $1,000 Off

  • Custom-Made Pergola With Roof (80914)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x14 Custom-Made Pergola With Roof - Made in USA

    Starting at $9,234
    $9,234
    Starting at $8,234
    Starting at $9,234 $8,234
    $8,234
    $1,000 Off
    $1,000 Off

  • Pergola With Roof (80913)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x13 Pergola With Roof - Made in USA

    Starting at $9,234
    $9,234
    Starting at $8,234
    Starting at $9,234 $8,234
    $8,234
    $1,000 Off
    $1,000 Off

  • Custom-Size Pergola With Roof (80912)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x12 Custom-Size Pergola With Roof - Made in USA

    Starting at $8,194
    $8,194
    Starting at $7,194
    Starting at $8,194 $7,194
    $7,194
    $1,000 Off
    $1,000 Off

  • Free-Standing Pergola Kit (60915)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 15' Free-Standing Pergola Kit - Made in USA

    Starting at $11,510
    $11,510
    Starting at $10,510
    Starting at $11,510 $10,510
    $10,510
    $1,000 Off
    $1,000 Off

  • Backyard Patio Pergola With Roof (60914)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 14' Backyard Patio Pergola With Roof - Made in USA

    Starting at $11,466
    $11,466
    Starting at $10,466
    Starting at $11,466 $10,466
    $10,466
    $1,000 Off
    $1,000 Off

  • Free-Standing Pergola on Deck or Patio (60913)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 13' Free-Standing Pergola on Deck or Patio - Made in USA

    Starting at $11,466
    $11,466
    Starting at $10,466
    Starting at $11,466 $10,466
    $10,466
    $1,000 Off
    $1,000 Off

  • Backyard Pergola With Solid Roof (60912)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 12' Backyard Pergola With Solid Roof - Made in USA

    Starting at $10,430
    $10,430
    Starting at $9,430
    Starting at $10,430 $9,430
    $9,430
    $1,000 Off
    $1,000 Off

  • Stand-Alone Pergola With Roof (60911)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 11' Stand-Alone Pergola With Roof - Made in USA

    Starting at $10,430
    $10,430
    Starting at $9,430
    Starting at $10,430 $9,430
    $9,430
    $1,000 Off
    $1,000 Off

  • DIY Free-Standing Pergola With Roof (60910)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 10' DIY Free-Standing Pergola With Roof - Made in USA

    Starting at $10,409
    $10,409
    Starting at $9,409
    Starting at $10,409 $9,409
    $9,409
    $1,000 Off
    $1,000 Off

  • Patio Pergola With Roof (60909)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 9' Patio Pergola With Roof - Made in USA

    Starting at $10,409
    $10,409
    Starting at $9,409
    Starting at $10,409 $9,409
    $9,409
    $1,000 Off
    $1,000 Off

  • Covered Pergola for Small Place (60907)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 7' Covered Pergola for Small Place - Made in USA

    Starting at $10,409
    $10,409
    Starting at $9,409
    Starting at $10,409 $9,409
    $9,409
    $1,000 Off
    $1,000 Off

  • Kit for Roof Over Back Porch (80911)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x11 Kit for Roof Over Back Porch - Made in USA

    Starting at $8,194
    $8,194
    Starting at $7,194
    Starting at $8,194 $7,194
    $7,194
    $1,000 Off
    $1,000 Off

  • Porch Roof Kit (80910)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x10 Porch Roof Kit - Made in USA

    Starting at $8,174
    $8,174
    Starting at $7,174
    Starting at $8,174 $7,174
    $7,174
    $1,000 Off
    $1,000 Off

  • Simple Patio Cover (80909)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x9 Simple Patio Cover - Made in USA

    Starting at $8,174
    $8,174
    Starting at $7,174
    Starting at $8,174 $7,174
    $7,174
    $1,000 Off
    $1,000 Off

  • Porch Shade Cover (80907)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x7 Porch Shade Cover - Made in USA

    Starting at $8,174
    $8,174
    Starting at $7,174
    Starting at $8,174 $7,174
    $7,174
    $1,000 Off
    $1,000 Off

  • Ready-to-Assemble Pergola (40912)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' by 12' Ready-to-Assemble Pergola Kit - Made in USA

    Starting at $8,444
    $8,444
    Starting at $7,444
    Starting at $8,444 $7,444
    $7,444
    $1,000 Off
    $1,000 Off

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  • Custom Attached Pergola (30915)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 15' Custom Attached Pergola - Made in USA

    Starting at $6,710
    $6,710
    Starting at $5,710
    Starting at $6,710 $5,710
    $5,710
    $1,000 Off
    $1,000 Off

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  • Pergola for Patio Area (10915)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x15 Pergola for Patio Area - Made in USA

    Starting at $8,289
    $8,289
    Starting at $7,289
    Starting at $8,289 $7,289
    $7,289
    $1,000 Off
    $1,000 Off

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  • All-Year-Round Pergola (40915)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' by 15' All-Year-Round Pergola - Made in USA

    Starting at $9,120
    $9,120
    Starting at $8,120
    Starting at $9,120 $8,120
    $8,120
    $1,000 Off
    $1,000 Off

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  • Contemporary Garden Pergola (20915)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9 x 15 Contemporary Garden Pergola - Made in USA

    Starting at $11,799
    $11,799
    Starting at $10,799
    Starting at $11,799 $10,799
    $10,799
    $1,000 Off
    $1,000 Off

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  • 2-Post Pergola DIY Kit (30914)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 14' 2-Post Pergola DIY Kit - Made in USA

    Starting at $6,551
    $6,551
    Starting at $5,551
    Starting at $6,551 $5,551
    $5,551
    $1,000 Off
    $1,000 Off

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  • Best Outdoor Pergola for Shade (10914)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    Sunset's Best Outdoor Pergola (9' x 14') - Made in USA

    Starting at $8,130
    $8,130
    Starting at $7,130
    Starting at $8,130 $7,130
    $7,130
    $1,000 Off
    $1,000 Off

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  • Best Wind-Resistant Pergola (40914)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' by 14' Best Wind-Resistant Pergola - Made in USA

    Starting at $9,087
    $9,087
    Starting at $8,087
    Starting at $9,087 $8,087
    $8,087
    $1,000 Off
    $1,000 Off

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  • Outdoor BBQ Island Pergola (20914)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9 x 14 Patio or Outdoor BBQ Island Pergola - Made in USA

    Starting at $11,666
    $11,666
    Starting at $10,666
    Starting at $11,666 $10,666
    $10,666
    $1,000 Off
    $1,000 Off

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  • Kit for a Deck or Outdoor Hot Tub Pergola (30913)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 13' Patio or Outdoor Hot Tub Pergola - Made in USA

    Starting at $6,551
    $6,551
    Starting at $5,551
    Starting at $6,551 $5,551
    $5,551
    $1,000 Off
    $1,000 Off

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  • Vinyl & Aluminum Covered Pergola (10913)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x13 Vinyl & Aluminum Covered Pergola - Made in USA

    Starting at $8,130
    $8,130
    Starting at $7,130
    Starting at $8,130 $7,130
    $7,130
    $1,000 Off
    $1,000 Off

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  • 9x13 Pergola (40913)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x13 Pergola Attached to House - Made in USA

    Starting at $9,087
    $9,087
    Starting at $8,087
    Starting at $9,087 $8,087
    $8,087
    $1,000 Off
    $1,000 Off

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  • Modern Simple Pergola (20913)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9 x 13 Modern Simple Pergola - Made in USA

    Starting at $11,666
    $11,666
    Starting at $10,666
    Starting at $11,666 $10,666
    $10,666
    $1,000 Off
    $1,000 Off

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  • Small Balcony Pergola (30907)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 7' Small Balcony Pergola - Made in USA

    Starting at $5,527
    $5,527
    Starting at $4,527
    Starting at $5,527 $4,527
    $4,527
    $1,000 Off
    $1,000 Off

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  • Pergola for Small Yard (10907)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x7 Pergola for Small Yard - Made in USA

    Starting at $6,856
    $6,856
    Starting at $5,856
    Starting at $6,856 $5,856
    $5,856
    $1,000 Off
    $1,000 Off

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  • Attached Pergola Built Into Deck (30911)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 11' Pergola Built Into Deck - Made in USA

    Starting at $6,121
    $6,121
    Starting at $5,121
    Starting at $6,121 $5,121
    $5,121
    $1,000 Off
    $1,000 Off

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  • Small Pergola for Deck (30912)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 12' Small Pergola for Deck - Made in USA

    Starting at $6,121
    $6,121
    Starting at $5,121
    Starting at $6,121 $5,121
    $5,121
    $1,000 Off
    $1,000 Off

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  • 9x9 Pergola Off Front of House (or Back) (30909)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 9' Pergola Off Front of House (or Back) - Made in USA

    Starting at $5,963
    $5,963
    Starting at $4,963
    Starting at $5,963 $4,963
    $4,963
    $1,000 Off
    $1,000 Off

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  • Lower or Upper Deck Pergola (30910)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' x 10' Ground-Level or Upper-Deck Pergola - Made in USA

    Starting at $5,963
    $5,963
    Starting at $4,963
    Starting at $5,963 $4,963
    $4,963
    $1,000 Off
    $1,000 Off

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  • Stone Patio Pergola (10912)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    Kit for a 9x12 Pergola Over Stone Patio, Cement or Pavers - Made in USA

    Starting at $7,500
    $7,500
    Starting at $6,500
    Starting at $7,500 $6,500
    $6,500
    $1,000 Off
    $1,000 Off

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  • DIY Garden Pergola Kit (10911)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x11 DIY Garden Pergola - Made in USA

    Starting at $7,500
    $7,500
    Starting at $6,500
    Starting at $7,500 $6,500
    $6,500
    $1,000 Off
    $1,000 Off

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  • Modern Entrance Pergola or Patio Pergola (10910)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9x10 Modern Entrance Pergola or Patio Pergola - Made in USA

    Starting at $7,341
    $7,341
    Starting at $6,341
    Starting at $7,341 $6,341
    $6,341
    $1,000 Off
    $1,000 Off

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  • Small Pergola Over Grill or Deck (40911)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' by 11' Small Pergola Over Grill / Deck - Made in USA

    Starting at $8,444
    $8,444
    Starting at $7,444
    Starting at $8,444 $7,444
    $7,444
    $1,000 Off
    $1,000 Off

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  • Small Pergola for Patio / Deck (40910)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' by 10' Small Pergola for Patio / Deck - Made in USA

    Starting at $7,779
    $7,779
    Starting at $6,779
    Starting at $7,779 $6,779
    $6,779
    $1,000 Off
    $1,000 Off

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  • Small-Space Pergola (40909)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9' by 9' Small-Space Pergola - Made in USA

    Starting at $7,779
    $7,779
    Starting at $6,779
    Starting at $7,779 $6,779
    $6,779
    $1,000 Off
    $1,000 Off

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  • 9x11 Pergola (20911)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    Modern 9x11 Pergola - Made in USA

    Starting at $11,021
    $11,021
    Starting at $10,021
    Starting at $11,021 $10,021
    $10,021
    $1,000 Off
    $1,000 Off

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  • Simple Outdoor Pergola (20912)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9 x 12 Simple Outdoor Pergola - Made in USA

    Starting at $11,021
    $11,021
    Starting at $10,021
    Starting at $11,021 $10,021
    $10,021
    $1,000 Off
    $1,000 Off

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  • Small Vinyl Pergola (20910)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9 x 10 Small Vinyl Pergola - Made in USA

    Starting at $10,356
    $10,356
    Starting at $9,356
    Starting at $10,356 $9,356
    $9,356
    $1,000 Off
    $1,000 Off

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  • Kit for a Pergola Over Doorway or Porch/Deck (20909)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    9 x 9 Pergola Over Doorway or Porch - Made in USA

    Starting at $10,356
    $10,356
    Starting at $9,356
    Starting at $10,356 $9,356
    $9,356
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).