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Aluminum Pergolas

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20' x 14' DIY Deck Pergola - Made in USA

Original price Starting at $11,024

Original price Starting at $11,024

Original price $11,024

Starting at $10,024

Starting at ~~$11,024~~ $10,024

Current price $10,024
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20' x 12' Vinyl Pergola Kit Attached to House - Made in USA

Original price Starting at $9,941

Original price Starting at $9,941

Original price $9,941

Starting at $8,941

Starting at ~~$9,941~~ $8,941

Current price $8,941
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20x16 Patio Outdoor Kitchen Pergola - Made in USA

Original price Starting at $14,691

Original price Starting at $14,691

Original price $14,691

Starting at $13,691

Starting at ~~$14,691~~ $13,691

Current price $13,691
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20' x 16' Attached Pergola With Roof - Made in USA

Original price Starting at $11,307

Original price Starting at $11,307

Original price $11,307

Starting at $10,307

Starting at ~~$11,307~~ $10,307

Current price $10,307
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20x18 Free-Standing Metal Pergola w/ Vinyl Exterior - Made in USA

Original price Starting at $15,896

Original price Starting at $15,896

Original price $15,896

Starting at $14,896

Starting at ~~$15,896~~ $14,896

Current price $14,896
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20x12 Pergola Over Pavers, Cement or Other Base - Made in USA

Original price Starting at $13,326

Original price Starting at $13,326

Original price $13,326

Starting at $12,326

Starting at ~~$13,326~~ $12,326

Current price $12,326
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20x20 Pergola Over Pool or Patio - Made in USA

Original price Starting at $18,944

Original price Starting at $18,944

Original price $18,944

Starting at $17,944

Starting at ~~$18,944~~ $17,944

Current price $17,944
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20' x 8' Lightweight Pergola for Deck - Made in USA

Original price Starting at $8,466

Original price Starting at $8,466

Original price $8,466

Starting at $7,466

Starting at ~~$8,466~~ $7,466

Current price $7,466
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20' x 24' Vinyl Pergola Attached to House - Made in USA

Original price Starting at $17,964

Original price Starting at $17,964

Original price $17,964

Starting at $16,964

Starting at ~~$17,964~~ $16,964

Current price $16,964
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20' x 18' Wall-Mounted Pergola Kit - Made in USA

Original price Starting at $12,511

Original price Starting at $12,511

Original price $12,511

Starting at $11,511

Starting at ~~$12,511~~ $11,511

Current price $11,511
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20' x 20' Heavy-Duty Pergola Kit - Made in USA

Original price Starting at $24,273

Original price Starting at $24,273

Original price $24,273

Starting at $23,273

Starting at ~~$24,273~~ $23,273

Current price $23,273
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20' x 18' Roofed Pergola Over Pool Deck or Patio - Made in USA

Original price Starting at $24,273

Original price Starting at $24,273

Original price $24,273

Starting at $23,273

Starting at ~~$24,273~~ $23,273

Current price $23,273
Original price $1,000 Off

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20' x 16' Luxury Outdoor Pergola With Roof - Made in USA

Original price Starting at $18,031

Original price Starting at $18,031

Original price $18,031

Starting at $17,031

Starting at ~~$18,031~~ $17,031

Current price $17,031
Original price $1,000 Off

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20' x 15' Large Outdoor Pergola With Roof - Made in USA

Original price Starting at $18,031

Original price Starting at $18,031

Original price $18,031

Starting at $17,031

Starting at ~~$18,031~~ $17,031

Current price $17,031
Original price $1,000 Off

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20' x 14' Permanent Outdoor Pergola With Roof - Made in USA

Original price Starting at $17,940

Original price Starting at $17,940

Original price $17,940

Starting at $16,940

Starting at ~~$17,940~~ $16,940

Current price $16,940
Original price $1,000 Off

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20' x 12' Backyard Shade Pergola - Made in USA

Original price Starting at $16,010

Original price Starting at $16,010

Original price $16,010

Starting at $15,010

Starting at ~~$16,010~~ $15,010

Current price $15,010
Original price $1,000 Off

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20' x 10' Low-Maintenance Pergola With Roof - Made in USA

Original price Starting at $15,971

Original price Starting at $15,971

Original price $15,971

Starting at $14,971

Starting at ~~$15,971~~ $14,971

Current price $14,971
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20' x 8' Long Garden Pergola With Roof - Made in USA

Original price Starting at $15,971

Original price Starting at $15,971

Original price $15,971

Starting at $14,971

Starting at ~~$15,971~~ $14,971

Current price $14,971
Original price $1,000 Off

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20x15 Large Patio Cover - Made in USA

Original price Starting at $14,679

Original price Starting at $14,679

Original price $14,679

Starting at $13,679

Starting at ~~$14,679~~ $13,679

Current price $13,679
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20x20 Attached Patio Cover - Made in USA

Original price Starting at $21,064

Original price Starting at $21,064

Original price $21,064

Starting at $20,064

Starting at ~~$21,064~~ $20,064

Current price $20,064
Original price $1,000 Off

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20x18 Roof Over Deck Attached to House - Made in USA

Original price Starting at $21,064

Original price Starting at $21,064

Original price $21,064

Starting at $20,064

Starting at ~~$21,064~~ $20,064

Current price $20,064
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20x16 Covered Patio Attached to House - Made in USA

Original price Starting at $14,679

Original price Starting at $14,679

Original price $14,679

Starting at $13,679

Starting at ~~$14,679~~ $13,679

Current price $13,679
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20x14 Kit for Adding a Covered Patio to a House - Made in USA

Original price Starting at $14,587

Original price Starting at $14,587

Original price $14,587

Starting at $13,587

Starting at ~~$14,587~~ $13,587

Current price $13,587
Original price $1,000 Off

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20x12 DIY Kit for Building a Patio Roof - Made in USA

Original price Starting at $12,654

Original price Starting at $12,654

Original price $12,654

Starting at $11,654

Starting at ~~$12,654~~ $11,654

Current price $11,654
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20x10 Outdoor Roof Cover - Made in USA

Original price Starting at $12,616

Original price Starting at $12,616

Original price $12,616

Starting at $11,616

Starting at ~~$12,616~~ $11,616

Current price $11,616
Original price $1,000 Off

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20x8 Plastic Patio Roof Kit - Made in USA

Original price Starting at $12,616

Original price Starting at $12,616

Original price $12,616

Starting at $11,616

Starting at ~~$12,616~~ $11,616

Current price $11,616
Original price $1,000 Off

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20 x 24 Strong Pergola With Roof - Made in USA

Original price Starting at $28,479

Original price Starting at $28,479

Original price $28,479

Starting at $27,479

Starting at ~~$28,479~~ $27,479

Current price $27,479
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20 x 20 Square Pergola With Roof - Made in USA

Original price Starting at $26,534

Original price Starting at $26,534

Original price $26,534

Starting at $25,534

Starting at ~~$26,534~~ $25,534

Current price $25,534
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20 x 18 Permanent Outdoor Pergola - Made in USA

Original price Starting at $26,331

Original price Starting at $26,331

Original price $26,331

Starting at $25,331

Starting at ~~$26,331~~ $25,331

Current price $25,331
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20 x 8 DIY Stand-Alone Pergola - Made in USA

Original price Starting at $16,162

Original price Starting at $16,162

Original price $16,162

Starting at $15,162

Starting at ~~$16,162~~ $15,162

Current price $15,162
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20 x 16 Patio / Pool / BBQ Pergola DIY Kit - Made in USA

Original price Starting at $18,365

Original price Starting at $18,365

Original price $18,365

Starting at $17,365

Starting at ~~$18,365~~ $17,365

Current price $17,365
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20 x 14 Outdoor Backyard Pergola - Made in USA

Original price Starting at $17,886

Original price Starting at $17,886

Original price $17,886

Starting at $16,886

Starting at ~~$17,886~~ $16,886

Current price $16,886
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20 x 12 Vinyl & Aluminum Lattice Pergola - Made in USA

Original price Starting at $17,084

Original price Starting at $17,084

Original price $17,084

Starting at $16,084

Starting at ~~$17,084~~ $16,084

Current price $16,084
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20 x 10 Free-Standing Garden Pergola - Made in USA

Original price Starting at $16,563

Original price Starting at $16,563

Original price $16,563

Starting at $15,563

Starting at ~~$16,563~~ $15,563

Current price $15,563
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20' by 24' House-Attached Pergola - Made in USA

Original price Starting at $24,062

Original price Starting at $24,062

Original price $24,062

Starting at $23,062

Starting at ~~$24,062~~ $23,062

Current price $23,062
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20' by 20' Wall-Mounted Pergola Kit With Roof - Made in USA

Original price Starting at $22,150

Original price Starting at $22,150

Original price $22,150

Starting at $21,150

Starting at ~~$22,150~~ $21,150

Current price $21,150
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20' by 18' Modern Pergola Over Deck - Made in USA

Original price Starting at $21,981

Original price Starting at $21,981

Original price $21,981

Starting at $20,981

Starting at ~~$21,981~~ $20,981

Current price $20,981
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20' by 8' Vinyl Patio Pergola - Made in USA

Original price Starting at $12,434

Original price Starting at $12,434

Original price $12,434

Starting at $11,434

Starting at ~~$12,434~~ $11,434

Current price $11,434
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Kit for Building 20' by 16' Pergola Off Wall - Made in USA

Original price Starting at $14,870

Original price Starting at $14,870

Original price $14,870

Starting at $13,870

Starting at ~~$14,870~~ $13,870

Current price $13,870
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20' by 14' Modern Outdoor Kitchen Pergola - Made in USA

Original price Starting at $14,392

Original price Starting at $14,392

Original price $14,392

Starting at $13,392

Starting at ~~$14,392~~ $13,392

Current price $13,392
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20' by 12' Pergola Joined to House - Made in USA

Original price Starting at $13,728

Original price Starting at $13,728

Original price $13,728

Starting at $12,728

Starting at ~~$13,728~~ $12,728

Current price $12,728
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20' by 10' Pergola for Outdoor Deck - Made in USA

Original price Starting at $13,146

Original price Starting at $13,146

Original price $13,146

Starting at $12,146

Starting at ~~$13,146~~ $12,146

Current price $12,146
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20' x 15' Attached Vinyl Pergola Kit - Made in USA

Original price Starting at $11,307

Original price Starting at $11,307

Original price $11,307

Starting at $10,307

Starting at ~~$11,307~~ $10,307

Current price $10,307
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DIY Kit for 20x15 Pergola in Patio - Made in USA

Original price Starting at $14,691

Original price Starting at $14,691

Original price $14,691

Starting at $13,691

Starting at ~~$14,691~~ $13,691

Current price $13,691
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20x8 Heavy-Duty Metal Pergola w/ Vinyl Exterior - Made in USA

Original price Starting at $11,850

Original price Starting at $11,850

Original price $11,850

Starting at $10,850

Starting at ~~$11,850~~ $10,850

Current price $10,850
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Sunset's Best Shade Pergola (20x10 Roof) - Made in USA

Original price Starting at $13,043

Original price Starting at $13,043

Original price $13,043

Starting at $12,043

Starting at ~~$13,043~~ $12,043

Current price $12,043
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20x24 Large Pergola With Roof - Made in USA

Original price Starting at $21,177

Original price Starting at $21,177

Original price $21,177

Starting at $20,177

Starting at ~~$21,177~~ $20,177

Current price $20,177
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20x14 Open-Roof Pergola - Made in USA

Original price Starting at $14,409

Original price Starting at $14,409

Original price $14,409

Starting at $13,409

Starting at ~~$14,409~~ $13,409

Current price $13,409
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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).