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Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • Attached 20x14 DIY Deck Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $10,598
    Original price Starting at $10,598
    Original price $10,598
    Starting at $9,598
    Starting at $10,598 $9,598
    Current price $9,598
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 12' Vinyl Pergola Kit Attached to House - Heavy-Duty Aluminum Frame - Made in USA

    Original price Starting at $9,548
    Original price Starting at $9,548
    Original price $9,548
    Starting at $8,548
    Starting at $9,548 $8,548
    Current price $8,548
    Original price $1,000 Off
    $1,000 Off

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  • 20x16 Attached Pergola With Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $10,869
    Original price Starting at $10,869
    Original price $10,869
    Starting at $9,869
    Starting at $10,869 $9,869
    Current price $9,869
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 16' Patio or Outdoor Kitchen Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $14,155
    Original price Starting at $14,155
    Original price $14,155
    Starting at $13,155
    Starting at $14,155 $13,155
    Current price $13,155
    Original price $1,000 Off
    $1,000 Off

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  • Kit for a 20x12 Pergola Over Pavers, Cement or Concrete Footers - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $12,834
    Original price Starting at $12,834
    Original price $12,834
    Starting at $11,834
    Starting at $12,834 $11,834
    Current price $11,834
    Original price $1,000 Off
    $1,000 Off

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  • Kit for 20' x 20' Pergola Over Pool or Patio - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $18,273
    Original price Starting at $18,273
    Original price $18,273
    Starting at $17,273
    Starting at $18,273 $17,273
    Current price $17,273
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 24' Aluminum-Framed Strong Pergola With Roof - All-Vinyl Exterior - Made in USA

    Original price Starting at $27,679
    Original price Starting at $27,679
    Original price $27,679
    Starting at $26,679
    Starting at $27,679 $26,679
    Current price $26,679
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 20' Square Pergola With Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $25,790
    Original price Starting at $25,790
    Original price $25,790
    Starting at $24,790
    Starting at $25,790 $24,790
    Current price $24,790
    Original price $1,000 Off
    $1,000 Off

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  • 20x18 Permanent Outdoor Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $25,593
    Original price Starting at $25,593
    Original price $25,593
    Starting at $24,593
    Starting at $25,593 $24,593
    Current price $24,593
    Original price $1,000 Off
    $1,000 Off

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  • Modern 20' x 8' DIY Stand-Alone Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $15,720
    Original price Starting at $15,720
    Original price $15,720
    Starting at $14,720
    Starting at $15,720 $14,720
    Current price $14,720
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 16' Patio / Pool / BBQ Pergola DIY Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $17,859
    Original price Starting at $17,859
    Original price $17,859
    Starting at $16,859
    Starting at $17,859 $16,859
    Current price $16,859
    Original price $1,000 Off
    $1,000 Off

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  • 20x14 Outdoor/Backyard Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $17,394
    Original price Starting at $17,394
    Original price $17,394
    Starting at $16,394
    Starting at $17,394 $16,394
    Current price $16,394
    Original price $1,000 Off
    $1,000 Off

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  • Modern 20x12 Vinyl & Aluminum Lattice Pergola - Lifetime Warranty - Made in USA

    Original price Starting at $16,616
    Original price Starting at $16,616
    Original price $16,616
    Starting at $15,616
    Starting at $16,616 $15,616
    Current price $15,616
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 10' Free-Standing Garden Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $16,110
    Original price Starting at $16,110
    Original price $16,110
    Starting at $15,110
    Starting at $16,110 $15,110
    Current price $15,110
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 24' House-Attached Pergola With Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $23,390
    Original price Starting at $23,390
    Original price $23,390
    Starting at $22,390
    Starting at $23,390 $22,390
    Current price $22,390
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 20' Wall-Mounted Pergola Kit With Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $21,534
    Original price Starting at $21,534
    Original price $21,534
    Starting at $20,534
    Starting at $21,534 $20,534
    Current price $20,534
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 18' Attached Modern Pergola Over Deck - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $21,370
    Original price Starting at $21,370
    Original price $21,370
    Starting at $20,370
    Starting at $21,370 $20,370
    Current price $20,370
    Original price $1,000 Off
    $1,000 Off

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  • Modern-Style 20x8 Vinyl Patio Pergola w/ Heavy-Duty Aluminum Frame - Made in USA

    Original price Starting at $12,101
    Original price Starting at $12,101
    Original price $12,101
    Starting at $11,101
    Starting at $12,101 $11,101
    Current price $11,101
    Original price $1,000 Off
    $1,000 Off

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  • Kit for Building 20' x 16' Pergola Off Wall - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $14,466
    Original price Starting at $14,466
    Original price $14,466
    Starting at $13,466
    Starting at $14,466 $13,466
    Current price $13,466
    Original price $1,000 Off
    $1,000 Off

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  • 20x14 Modern Outdoor Kitchen Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $14,002
    Original price Starting at $14,002
    Original price $14,002
    Starting at $13,002
    Starting at $14,002 $13,002
    Current price $13,002
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 12' Attached Pergola Joined to House - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $13,357
    Original price Starting at $13,357
    Original price $13,357
    Starting at $12,357
    Starting at $13,357 $12,357
    Current price $12,357
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 10' Attached Pergola for Outdoor Deck - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $12,792
    Original price Starting at $12,792
    Original price $12,792
    Starting at $11,792
    Starting at $12,792 $11,792
    Current price $11,792
    Original price $1,000 Off
    $1,000 Off

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  • 20x15 Attached Vinyl Pergola Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $10,869
    Original price Starting at $10,869
    Original price $10,869
    Starting at $9,869
    Starting at $10,869 $9,869
    Current price $9,869
    Original price $1,000 Off
    $1,000 Off

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  • Kit for 20x15 Pergola in Patio - Vinyl Exterior w/ Heavy-Duty Aluminum Frame - Made in USA

    Original price Starting at $14,155
    Original price Starting at $14,155
    Original price $14,155
    Starting at $13,155
    Starting at $14,155 $13,155
    Current price $13,155
    Original price $1,000 Off
    $1,000 Off

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  • Free-Standing 20' x 18' Free-Standing Metal Pergola w/ All-Vinyl Exterior - Made in USA

    Original price Starting at $15,320
    Original price Starting at $15,320
    Original price $15,320
    Starting at $14,320
    Starting at $15,320 $14,320
    Current price $14,320
    Original price $1,000 Off
    $1,000 Off

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  • 20x8 Heavy-Duty Metal Pergola w/ All-Vinyl Exterior – Made in USA

    Original price Starting at $11,357
    Original price Starting at $11,357
    Original price $11,357
    Starting at $10,357
    Starting at $11,357 $10,357
    Current price $10,357
    Original price $1,000 Off
    $1,000 Off

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  • Sunset's Best Shade Pergola With 20' x 18' Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $12,564
    Original price Starting at $12,564
    Original price $12,564
    Starting at $11,564
    Starting at $12,564 $11,564
    Current price $11,564
    Original price $1,000 Off
    $1,000 Off

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  • Free-Standing 20' x 24' Large Pergola With Roof - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $20,437
    Original price Starting at $20,437
    Original price $20,437
    Starting at $19,437
    Starting at $20,437 $19,437
    Current price $19,437
    Original price $1,000 Off
    $1,000 Off

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  • Free-Standing 20' x 14' Open-Roof Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $13,885
    Original price Starting at $13,885
    Original price $13,885
    Starting at $12,885
    Starting at $13,885 $12,885
    Current price $12,885
    Original price $1,000 Off
    $1,000 Off

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  • Attached 20-Foot Pergola With Roof (20' x 20') - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $15,153
    Original price Starting at $15,153
    Original price $15,153
    Starting at $14,153
    Starting at $15,153 $14,153
    Current price $14,153
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 10' Attached-to-House Pergola - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $9,267
    Original price Starting at $9,267
    Original price $9,267
    Starting at $8,267
    Starting at $9,267 $8,267
    Current price $8,267
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 8' Lightweight Pergola for Deck - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $8,175
    Original price Starting at $8,175
    Original price $8,175
    Starting at $7,175
    Starting at $8,175 $7,175
    Current price $7,175
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 24' Vinyl Pergola Attached to House - Heavy-Duty Aluminum Frame - Made in USA

    Original price Starting at $17,317
    Original price Starting at $17,317
    Original price $17,317
    Starting at $16,317
    Starting at $17,317 $16,317
    Current price $16,317
    Original price $1,000 Off
    $1,000 Off

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  • 20' x 18' Wall-Mounted Pergola Kit - Vinyl Exterior w/ Aluminum Frame - Made in USA

    Original price Starting at $12,033
    Original price Starting at $12,033
    Original price $12,033
    Starting at $11,033
    Starting at $12,033 $11,033
    Current price $11,033
    Original price $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).