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Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • Patio Cover (61212)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' x 12' Patio Cover - Made in USA

    Starting at $11,114
    $11,114
    Starting at $10,114
    Starting at $11,114 $10,114
    $10,114
    $1,000 Off
    $1,000 Off

  • Permanent Awning for Patio (61210)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' x 10' Permanent Awning for Patio - Made in USA

    Starting at $11,090
    $11,090
    Starting at $10,090
    Starting at $11,090 $10,090
    $10,090
    $1,000 Off
    $1,000 Off

  • Back Patio Cover (61208)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' x 8' Back Patio Cover - Made in USA

    Starting at $11,090
    $11,090
    Starting at $10,090
    Starting at $11,090 $10,090
    $10,090
    $1,000 Off
    $1,000 Off

  • Shade Structure for Patio (61016)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' x 16' Shade Structure for Patio - Made in USA

    Starting at $11,510
    $11,510
    Starting at $10,510
    Starting at $11,510 $10,510
    $10,510
    $1,000 Off
    $1,000 Off

  • Backyard Shade Cover (61014)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' x 14' Backyard Shade Cover - Made in USA

    Starting at $11,466
    $11,466
    Starting at $10,466
    Starting at $11,466 $10,466
    $10,466
    $1,000 Off
    $1,000 Off

  • Patio Cover and Awning (61012)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' x 12' Patio Cover and Awning - Made in USA

    Starting at $10,430
    $10,430
    Starting at $9,430
    Starting at $10,430 $9,430
    $9,430
    $1,000 Off
    $1,000 Off

  • Pergola and Cover (61010)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' x 10' Pergola and Cover - Made in USA

    Starting at $10,409
    $10,409
    Starting at $9,409
    Starting at $10,409 $9,409
    $9,409
    $1,000 Off
    $1,000 Off

  • Sun Cover for Patio (61008)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' x 8' Sun Cover for Patio - Made in USA

    Starting at $10,409
    $10,409
    Starting at $9,409
    Starting at $10,409 $9,409
    $9,409
    $1,000 Off
    $1,000 Off

  • Custom Patio Cover (60816)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 16' Custom Patio Cover - Made in USA

    Starting at $11,510
    $11,510
    Starting at $10,510
    Starting at $11,510 $10,510
    $10,510
    $1,000 Off
    $1,000 Off

  • Outdoor Shade Cover (60814)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 14' Outdoor Shade Cover - Made in USA

    Starting at $11,466
    $11,466
    Starting at $10,466
    Starting at $11,466 $10,466
    $10,466
    $1,000 Off
    $1,000 Off

  • Patio Cover and Pergola (60812)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 12' Patio Cover and Pergola - Made in USA

    Starting at $10,430
    $10,430
    Starting at $9,430
    Starting at $10,430 $9,430
    $9,430
    $1,000 Off
    $1,000 Off

  • Patio Rain Cover (60810)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 10' Patio Rain Cover - Made in USA

    Starting at $10,409
    $10,409
    Starting at $9,409
    Starting at $10,409 $9,409
    $9,409
    $1,000 Off
    $1,000 Off

  • Patio Shade Cover (60808)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' x 8' Patio Shade Cover - Made in USA

    Starting at $10,409
    $10,409
    Starting at $9,409
    Starting at $10,409 $9,409
    $9,409
    $1,000 Off
    $1,000 Off

  • Backyard Shade Pergola (21624)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16 x 24 Backyard Shade Pergola - Made in USA

    Starting at $19,971
    $19,971
    Starting at $18,971
    Starting at $19,971 $18,971
    $18,971
    $1,000 Off
    $1,000 Off

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  • Kit for a Pergola Over Outdoor Kitchen or Patio (21620)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16 x 20 Pergola Over Outdoor Kitchen - Made in USA

    Starting at $19,287
    $19,287
    Starting at $18,287
    Starting at $19,287 $18,287
    $18,287
    $1,000 Off
    $1,000 Off

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  • Self-Build Pergola Kit (21618)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16 x 18 Self-Build Pergola Kit - Made in USA

    Starting at $18,773
    $18,773
    Starting at $17,773
    Starting at $18,773 $17,773
    $17,773
    $1,000 Off
    $1,000 Off

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  • Pergola Over Pool Deck or Patio (21420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14 x 20 Pergola Over Pool Deck or Patio - Made in USA

    Starting at $19,142
    $19,142
    Starting at $18,142
    Starting at $19,142 $18,142
    $18,142
    $1,000 Off
    $1,000 Off

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  • Back- or Front-Yard Patio Pergola (21418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14 x 18 Back- or Front-Yard Patio Pergola - Made in USA

    Starting at $18,639
    $18,639
    Starting at $17,639
    Starting at $18,639 $17,639
    $17,639
    $1,000 Off
    $1,000 Off

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  • Modern Pergola With Vented Roof (20824)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 24 Pergola With Vented Roof - Made in USA

    Starting at $17,633
    $17,633
    Starting at $16,633
    Starting at $17,633 $16,633
    $16,633
    $1,000 Off
    $1,000 Off

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  • DIY Patio Pergola Kit (20820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 20 DIY Patio Pergola Kit - Made in USA

    Starting at $16,976
    $16,976
    Starting at $15,976
    Starting at $16,976 $15,976
    $15,976
    $1,000 Off
    $1,000 Off

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  • Patio or Garden Roofed Pergola (20818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8 x 18 Patio / Garden Roofed Pergola - Made in USA

    Starting at $16,588
    $16,588
    Starting at $15,588
    Starting at $16,588 $15,588
    $15,588
    $1,000 Off
    $1,000 Off

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  • Vinyl & Aluminum Garden Pergola (21224)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12 x 24 Vinyl & Aluminum Garden Pergola - Made in USA

    Starting at $18,307
    $18,307
    Starting at $17,307
    Starting at $18,307 $17,307
    $17,307
    $1,000 Off
    $1,000 Off

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  • Commercial Aluminum Pergola w/ All-Vinyl Exterior (21220)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12 x 20 Commercial Aluminum Pergola w/ Vinyl Exterior - Made in USA

    Starting at $17,563
    $17,563
    Starting at $16,563
    Starting at $17,563 $16,563
    $16,563
    $1,000 Off
    $1,000 Off

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  • Pergola With Tilting Slats (21218)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12 x 18 Pergola With Tilting Slats - Made in USA

    Starting at $17,198
    $17,198
    Starting at $16,198
    Starting at $17,198 $16,198
    $16,198
    $1,000 Off
    $1,000 Off

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  • Modern Vented Pergola (21024)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10 x 24 Vented Pergola - Made in USA

    Starting at $17,965
    $17,965
    Starting at $16,965
    Starting at $17,965 $16,965
    $16,965
    $1,000 Off
    $1,000 Off

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  • Pergola With Slatted Roof (21020)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10 x 20 Pergola With Slatted Roof - Made in USA

    Starting at $17,268
    $17,268
    Starting at $16,268
    Starting at $17,268 $16,268
    $16,268
    $1,000 Off
    $1,000 Off

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  • DIY Outdoor Pergola With Roof (21018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10 x 18 DIY Outdoor Pergola With Roof - Made in USA

    Starting at $16,889
    $16,889
    Starting at $15,889
    Starting at $16,889 $15,889
    $15,889
    $1,000 Off
    $1,000 Off

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  • Vinyl Deck Pergola (41624)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' by 24' Vinyl Deck Pergola - Made in USA

    Starting at $17,712
    $17,712
    Starting at $16,712
    Starting at $17,712 $16,712
    $16,712
    $1,000 Off
    $1,000 Off

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  • Modern DIY Pergola Kit (41620)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' by 20' Modern DIY Pergola - Made in USA

    Starting at $16,709
    $16,709
    Starting at $15,709
    Starting at $16,709 $15,709
    $15,709
    $1,000 Off
    $1,000 Off

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  • Pergola Patio Shade Kit (41618)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    16' by 18' Pergola Patio Shade Kit - Made in USA

    Starting at $16,292
    $16,292
    Starting at $15,292
    Starting at $16,292 $15,292
    $15,292
    $1,000 Off
    $1,000 Off

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  • Vinyl Pergola Attached to House (41424)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' by 24' Vinyl Pergola Attached to House - Made in USA

    Starting at $17,533
    $17,533
    Starting at $16,533
    Starting at $17,533 $16,533
    $16,533
    $1,000 Off
    $1,000 Off

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  • Patio Pergola Attached to House (41420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' by 20' Patio Pergola Attached to House - Made in USA

    Starting at $16,564
    $16,564
    Starting at $15,564
    Starting at $16,564 $15,564
    $15,564
    $1,000 Off
    $1,000 Off

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  • Modern BBQ Pergola (41418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    14' by 18' Modern BBQ Pergola or Deck Pergola - Made in USA

    Starting at $16,159
    $16,159
    Starting at $15,159
    Starting at $16,159 $15,159
    $15,159
    $1,000 Off
    $1,000 Off

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  • Backyard Pergola Attached to House (40824)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 24' Backyard Pergola Attached to House - Made in USA

    Starting at $15,281
    $15,281
    Starting at $14,281
    Starting at $15,281 $14,281
    $14,281
    $1,000 Off
    $1,000 Off

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  • Back-Deck or Back-Porch Pergola (40820)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 20' Back-Deck or Back-Porch Pergola - Made in USA

    Starting at $14,421
    $14,421
    Starting at $13,421
    Starting at $14,421 $13,421
    $13,421
    $1,000 Off
    $1,000 Off

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  • DIY Pergola Over Hot Tub / Deck (40818)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    8' by 18' DIY Pergola Over Hot Tub / Deck - Made in USA

    Starting at $14,173
    $14,173
    Starting at $13,173
    Starting at $14,173 $13,173
    $13,173
    $1,000 Off
    $1,000 Off

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  • Outdoor Modern Pergola (41224)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' by 24' Outdoor Modern Pergola - Made in USA

    Starting at $15,929
    $15,929
    Starting at $14,929
    Starting at $15,929 $14,929
    $14,929
    $1,000 Off
    $1,000 Off

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  • Modern-Style Pergola (41220)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' by 20' Modern-Style Pergola - Made in USA

    Starting at $15,030
    $15,030
    Starting at $14,030
    Starting at $15,030 $14,030
    $14,030
    $1,000 Off
    $1,000 Off

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  • Hot Tub/Deck Pergola (41218)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    12' by 18' Hot Tub / Deck Pergola - Made in USA

    Starting at $14,759
    $14,759
    Starting at $13,759
    Starting at $14,759 $13,759
    $13,759
    $1,000 Off
    $1,000 Off

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  • Attached Vinyl Pergola (41024)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' by 24' Attached Vinyl Pergola - Made in USA

    Starting at $15,596
    $15,596
    Starting at $14,596
    Starting at $15,596 $14,596
    $14,596
    $1,000 Off
    $1,000 Off

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  • Pergola Off Side of House (41020)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' by 20' Pergola Off Side of House - Made in USA

    Starting at $14,711
    $14,711
    Starting at $13,711
    Starting at $14,711 $13,711
    $13,711
    $1,000 Off
    $1,000 Off

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  • Attached Pergola for the Deck (41018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    10' by 18' Pergola for the Deck - Made in USA

    Starting at $14,464
    $14,464
    Starting at $13,464
    Starting at $14,464 $13,464
    $13,464
    $1,000 Off
    $1,000 Off

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  • Large Modern Pergola (22424)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 24 Large Modern Pergola - Made in USA

    Starting at $29,533
    $29,533
    Starting at $28,533
    Starting at $29,533 $28,533
    $28,533
    $1,000 Off
    $1,000 Off

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  • Patio or Pool Area Pergola (22420)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 20 Patio or Pool Area Pergola - Made in USA

    Starting at $27,535
    $27,535
    Starting at $26,535
    Starting at $27,535 $26,535
    $26,535
    $1,000 Off
    $1,000 Off

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  • Six-Post Pergola (22418)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    24 x 18 Six-Post Pergola - Made in USA

    Starting at $27,317
    $27,317
    Starting at $26,317
    Starting at $27,317 $26,317
    $26,317
    $1,000 Off
    $1,000 Off

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  • Strong Pergola With Roof (22024)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20 x 24 Strong Pergola With Roof - Made in USA

    Starting at $28,479
    $28,479
    Starting at $27,479
    Starting at $28,479 $27,479
    $27,479
    $1,000 Off
    $1,000 Off

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  • Square Pergola With Roof (22020)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20 x 20 Square Pergola With Roof - Made in USA

    Starting at $26,534
    $26,534
    Starting at $25,534
    Starting at $26,534 $25,534
    $25,534
    $1,000 Off
    $1,000 Off

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  • Permanent Outdoor Pergola (22018)
    Save up to $1,000 CHRISTMAS SALE: 20% OFF

    20 x 18 Permanent Outdoor Pergola - Made in USA

    Starting at $26,331
    $26,331
    Starting at $25,331
    Starting at $26,331 $25,331
    $25,331
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).