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Home  ▸  Aluminum Pergolas w/ Vinyl Exterior

Aluminum Pergolas

Aluminum Pergolas

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All of our USA-made pergolas have a heavy-duty aluminum pergola frame, ensuring they'll never rust, bend, bow or break. Use these filters to quickly find the perfect aluminum pergola (with all-vinyl exterior) for your outdoor space and preferences.

  • Kit for Adding a Roof to an Existing Deck (81018)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    10x18 Kit for Adding a Roof to an Existing Deck - Made in USA

    Starting at $13,551
    $13,551
    Starting at $12,551
    Starting at $13,551 $12,551
    $12,551
    $1,000 Off
    $1,000 Off

  • Back Deck Awning Kit (81016)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    10x16 Back Deck Awning Kit - Made in USA

    Starting at $9,279
    $9,279
    Starting at $8,279
    Starting at $9,279 $8,279
    $8,279
    $1,000 Off
    $1,000 Off

  • Backyard Deck Cover (81014)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    10x14 Backyard Deck Cover - Made in USA

    Starting at $9,234
    $9,234
    Starting at $8,234
    Starting at $9,234 $8,234
    $8,234
    $1,000 Off
    $1,000 Off

  • Back Patio Awning Kit (81012)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    10x12 Back Patio Awning Kit - Made in USA

    Starting at $8,194
    $8,194
    Starting at $7,194
    Starting at $8,194 $7,194
    $7,194
    $1,000 Off
    $1,000 Off

  • 10x10 Patio Cover (81010)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    10x10 Patio Cover - Made in USA

    Starting at $8,174
    $8,174
    Starting at $7,174
    Starting at $8,174 $7,174
    $7,174
    $1,000 Off
    $1,000 Off

  • Back Porch Cover (81008)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    10x8 Back Porch Cover - Made in USA

    Starting at $8,174
    $8,174
    Starting at $7,174
    Starting at $8,174 $7,174
    $7,174
    $1,000 Off
    $1,000 Off

  • Back Patio Roof Kit (80820)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    8x20 Back Patio Roof Kit - Made in USA

    Starting at $13,551
    $13,551
    Starting at $12,551
    Starting at $13,551 $12,551
    $12,551
    $1,000 Off
    $1,000 Off

  • Solid Patio Cover (80818)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    8x18 Solid Patio Cover - Made in USA

    Starting at $13,551
    $13,551
    Starting at $12,551
    Starting at $13,551 $12,551
    $12,551
    $1,000 Off
    $1,000 Off

  • Outdoor Waterproof Cover (80816)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    8x16 Outdoor Waterproof Cover - Made in USA

    Starting at $9,279
    $9,279
    Starting at $8,279
    Starting at $9,279 $8,279
    $8,279
    $1,000 Off
    $1,000 Off

  • Waterproof Pergola Roof Kit (80814)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    8x14 Waterproof Pergola Roof Kit - Made in USA

    Starting at $9,234
    $9,234
    Starting at $8,234
    Starting at $9,234 $8,234
    $8,234
    $1,000 Off
    $1,000 Off

  • Custom Outdoor Cover (80812)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    8x12 Custom Outdoor Cover - Made in USA

    Starting at $8,194
    $8,194
    Starting at $7,194
    Starting at $8,194 $7,194
    $7,194
    $1,000 Off
    $1,000 Off

  • Small Patio Cover (80810)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    8x10 Small Patio Cover - Made in USA

    Starting at $8,174
    $8,174
    Starting at $7,174
    Starting at $8,174 $7,174
    $7,174
    $1,000 Off
    $1,000 Off

  • Porch Cover (80808)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    8x8 Porch Cover - Made in USA

    Starting at $8,174
    $8,174
    Starting at $7,174
    Starting at $8,174 $7,174
    $7,174
    $1,000 Off
    $1,000 Off

  • Vinyl Deck Pergola (41624)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' by 24' Vinyl Deck Pergola - Made in USA

    Starting at $17,712
    $17,712
    Starting at $16,712
    Starting at $17,712 $16,712
    $16,712
    $1,000 Off
    $1,000 Off

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  • Modern DIY Pergola Kit (41620)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' by 20' Modern DIY Pergola - Made in USA

    Starting at $16,709
    $16,709
    Starting at $15,709
    Starting at $16,709 $15,709
    $15,709
    $1,000 Off
    $1,000 Off

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  • Pergola Patio Shade Kit (41618)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    16' by 18' Pergola Patio Shade Kit - Made in USA

    Starting at $16,292
    $16,292
    Starting at $15,292
    Starting at $16,292 $15,292
    $15,292
    $1,000 Off
    $1,000 Off

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  • Vinyl Pergola Attached to House (41424)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    14' by 24' Vinyl Pergola Attached to House - Made in USA

    Starting at $17,533
    $17,533
    Starting at $16,533
    Starting at $17,533 $16,533
    $16,533
    $1,000 Off
    $1,000 Off

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  • Patio Pergola Attached to House (41420)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    14' by 20' Patio Pergola Attached to House - Made in USA

    Starting at $16,564
    $16,564
    Starting at $15,564
    Starting at $16,564 $15,564
    $15,564
    $1,000 Off
    $1,000 Off

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  • Modern BBQ Pergola (41418)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    14' by 18' Modern BBQ Pergola or Deck Pergola - Made in USA

    Starting at $16,159
    $16,159
    Starting at $15,159
    Starting at $16,159 $15,159
    $15,159
    $1,000 Off
    $1,000 Off

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  • Backyard Pergola Attached to House (40824)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    8' by 24' Backyard Pergola Attached to House - Made in USA

    Starting at $15,281
    $15,281
    Starting at $14,281
    Starting at $15,281 $14,281
    $14,281
    $1,000 Off
    $1,000 Off

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  • Back-Deck or Back-Porch Pergola (40820)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    8' by 20' Back-Deck or Back-Porch Pergola - Made in USA

    Starting at $14,421
    $14,421
    Starting at $13,421
    Starting at $14,421 $13,421
    $13,421
    $1,000 Off
    $1,000 Off

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  • DIY Pergola Over Hot Tub / Deck (40818)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    8' by 18' DIY Pergola Over Hot Tub / Deck - Made in USA

    Starting at $14,173
    $14,173
    Starting at $13,173
    Starting at $14,173 $13,173
    $13,173
    $1,000 Off
    $1,000 Off

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  • Outdoor Modern Pergola (41224)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    12' by 24' Outdoor Modern Pergola - Made in USA

    Starting at $15,929
    $15,929
    Starting at $14,929
    Starting at $15,929 $14,929
    $14,929
    $1,000 Off
    $1,000 Off

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  • Modern-Style Pergola (41220)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    12' by 20' Modern-Style Pergola - Made in USA

    Starting at $15,030
    $15,030
    Starting at $14,030
    Starting at $15,030 $14,030
    $14,030
    $1,000 Off
    $1,000 Off

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  • Hot Tub/Deck Pergola (41218)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    12' by 18' Hot Tub / Deck Pergola - Made in USA

    Starting at $14,759
    $14,759
    Starting at $13,759
    Starting at $14,759 $13,759
    $13,759
    $1,000 Off
    $1,000 Off

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  • Attached Vinyl Pergola (41024)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    10' by 24' Attached Vinyl Pergola - Made in USA

    Starting at $15,596
    $15,596
    Starting at $14,596
    Starting at $15,596 $14,596
    $14,596
    $1,000 Off
    $1,000 Off

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  • Pergola Off Side of House (41020)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    10' by 20' Pergola Off Side of House - Made in USA

    Starting at $14,711
    $14,711
    Starting at $13,711
    Starting at $14,711 $13,711
    $13,711
    $1,000 Off
    $1,000 Off

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  • Attached Pergola for the Deck (41018)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    10' by 18' Pergola for the Deck - Made in USA

    Starting at $14,464
    $14,464
    Starting at $13,464
    Starting at $14,464 $13,464
    $13,464
    $1,000 Off
    $1,000 Off

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  • Extra Large Pergola (42424)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    24' by 24' Extra Large Pergola - Made in USA

    Starting at $24,855
    $24,855
    Starting at $23,855
    Starting at $24,855 $23,855
    $23,855
    $1,000 Off
    $1,000 Off

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  • Large Outdoor Pergola (42420)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    24' by 20' Large Outdoor Pergola - Made in USA

    Starting at $22,892
    $22,892
    Starting at $21,892
    Starting at $22,892 $21,892
    $21,892
    $1,000 Off
    $1,000 Off

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  • Off-House Pergola (42418)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    24' by 18' Off-House Pergola - Made in USA

    Starting at $22,706
    $22,706
    Starting at $21,706
    Starting at $22,706 $21,706
    $21,706
    $1,000 Off
    $1,000 Off

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  • House-Attached Pergola (42024)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    20' by 24' House-Attached Pergola - Made in USA

    Starting at $24,062
    $24,062
    Starting at $23,062
    Starting at $24,062 $23,062
    $23,062
    $1,000 Off
    $1,000 Off

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  • Wall-Mounted Pergola Kit With Roof (42020)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    20' by 20' Wall-Mounted Pergola Kit With Roof - Made in USA

    Starting at $22,150
    $22,150
    Starting at $21,150
    Starting at $22,150 $21,150
    $21,150
    $1,000 Off
    $1,000 Off

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  • Modern Pergola Over Deck (42018)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    20' by 18' Modern Pergola Over Deck - Made in USA

    Starting at $21,981
    $21,981
    Starting at $20,981
    Starting at $21,981 $20,981
    $20,981
    $1,000 Off
    $1,000 Off

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  • Vinyl Pergola Kit Attached to House (41824)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    18' by 24' Vinyl Pergola Kit Attached to House - Made in USA

    Starting at $23,925
    $23,925
    Starting at $22,925
    Starting at $23,925 $22,925
    $22,925
    $1,000 Off
    $1,000 Off

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  • Attached Vinyl Pergola on Deck (41820)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    18' by 20' Vinyl Pergola on Deck - Made in USA

    Starting at $22,013
    $22,013
    Starting at $21,013
    Starting at $22,013 $21,013
    $21,013
    $1,000 Off
    $1,000 Off

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  • Custom Pergola Build Kit (41818)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    18' by 18' Custom Pergola Build Kit - Made in USA

    Starting at $21,846
    $21,846
    Starting at $20,846
    Starting at $21,846 $20,846
    $20,846
    $1,000 Off
    $1,000 Off

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  • Modern Outdoor Pergola (42408)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    24' by 8' Modern Outdoor Pergola - Made in USA

    Starting at $13,135
    $13,135
    Starting at $12,135
    Starting at $13,135 $12,135
    $12,135
    $1,000 Off
    $1,000 Off

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  • Modern Pergola Attached to House (42416)
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    24' by 16' Modern Pergola Attached to House - Made in USA

    Starting at $15,341
    $15,341
    Starting at $14,341
    Starting at $15,341 $14,341
    $14,341
    $1,000 Off
    $1,000 Off

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  • DIY Vinyl Pergola (42414)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    24' by 14' DIY Vinyl Pergola - Made in USA

    Starting at $14,810
    $14,810
    Starting at $13,810
    Starting at $14,810 $13,810
    $13,810
    $1,000 Off
    $1,000 Off

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  • Pergola Attached to House on Deck (42412)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    24' by 12' Pergola Attached to House on Deck - Made in USA

    Starting at $14,123
    $14,123
    Starting at $13,123
    Starting at $14,123 $13,123
    $13,123
    $1,000 Off
    $1,000 Off

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  • Contemporary Pergola (42410)
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    24' by 10' Contemporary Pergola - Made in USA

    Starting at $13,517
    $13,517
    Starting at $12,517
    Starting at $13,517 $12,517
    $12,517
    $1,000 Off
    $1,000 Off

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  • Vinyl Patio Pergola (42008)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    20' by 8' Vinyl Patio Pergola - Made in USA

    Starting at $12,434
    $12,434
    Starting at $11,434
    Starting at $12,434 $11,434
    $11,434
    $1,000 Off
    $1,000 Off

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  • Kit for Building Pergola Off Wall (42016)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    Kit for Building 20' by 16' Pergola Off Wall - Made in USA

    Starting at $14,870
    $14,870
    Starting at $13,870
    Starting at $14,870 $13,870
    $13,870
    $1,000 Off
    $1,000 Off

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  • Modern Outdoor Kitchen Pergola (42014)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    20' by 14' Modern Outdoor Kitchen Pergola - Made in USA

    Starting at $14,392
    $14,392
    Starting at $13,392
    Starting at $14,392 $13,392
    $13,392
    $1,000 Off
    $1,000 Off

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  • Attached Pergola Joined to House (42012)
    Save up to $1,000 ST. PATTY'S DAY SALE: 20% OFF

    20' by 12' Pergola Joined to House - Made in USA

    Starting at $13,728
    $13,728
    Starting at $12,728
    Starting at $13,728 $12,728
    $12,728
    $1,000 Off
    $1,000 Off

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  • Attached Pergola for Outdoor Deck (42010)
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    20' by 10' Pergola for Outdoor Deck - Made in USA

    Starting at $13,146
    $13,146
    Starting at $12,146
    Starting at $13,146 $12,146
    $12,146
    $1,000 Off
    $1,000 Off

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  • Modern Pergola on Deck (41808)
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    18' by 8' Modern Pergola on Deck - Made in USA

    Starting at $12,337
    $12,337
    Starting at $11,337
    Starting at $12,337 $11,337
    $11,337
    $1,000 Off
    $1,000 Off

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Why Are Aluminum Pergolas Superior to the Rest?

Aluminum-frame pergolas are:

  • Rust-Proof - Unlike many other metals and alloys (including steel), aluminum does not rust.
  • Strong - Aluminum has a perfect balance of malleability and strength. (Did you know that F-16 fighter jets have an 80% aluminum frame?)
  • Lightweight - With a low density of only 2.7 g/cm³, aluminum is about 3x ligther than steel (but has a much higher strength-to-weight ratio than steel).

Thanks to these amazing attributes, our aluminum pergolas are guaranteed to never rust, break, sag, bow or bend over time — even in extreme weather conditions.

Because our aluminum-made pergolas (with vinyl sleeves) are fairly lightweight, we are able to span up to 22 feet between posts (columns). So as long as you plan to position the posts 12 inches in from the outside edges of the beams/rafters (which is the standard configuration for our traditional-style pergolas), your pergola can be up to 24' wide and 24' deep without needing a middle post. (Wood-frame pergolas, on the other hand, can typically only span 12 feet... half the distance!)

Why Not Just Powder-Coat the Aluminum Like Other Pergola Manufacturers Do?

Plain and simple... Powder-coated aluminum pergolas will start showing signs of age, weathering and corrosion after just a couple years. Even the very best powder-coated surfaces are prone to getting scratched and dinged. The initial "luster/shine" of a powder-coated aluminum pergola will also fade and become discolored, typically right around the time the meager 1- or 2-year warranty expires (which isn't a coincidence).

In contrast, we encase our aluminum pergolas in "sleeves" made of premium extruded vinyl. These sleeves are ultra-thick and colored throughout (not just the outer surface) and are guaranteed to never chalk, pit, discolor or become brittle. Sunset Pergolas will be just as beautiful in 30 years as they are on day 1.

Bottom line: If you buy a power-coated aluminum pergola, expect to replace it in 3-5 years. If you buy a Sunset Pergola, it will last for decades.

Which Pergola Components Have an Aluminum Frame Inside Them?

All structural, weight-bearing components of the pergola have aluminum frames inside them. This includes the posts (columns), the room beams, and the roof rafters. (The purlin holders and shade purlins do not have a metal frame in them, as they are non-weight-bearing and aluminum frames would only make the pergola heavier.)

How Thick (i.e. What Gauge) are the Aluminum Frames?

Two-post attached pergolas and 4-post freestanding pergolas up to 18' wide and 18' deep have:

  • Aluminum posts & mounts - 4.6" square by 3.81mm thick (approximately 7-gauge aluminum - note: the lower the gauge number, the thicker & stronger it is)
  • Aluminum roof beams - 2" x 6" rectangular tubing that is 1.65mm thick (16-gauge) on the 2" side and 2.03mm thick (12-gauge) on the 6" side
  • Aluminum roof rafters - Same as beams

Two-post attached pergolas and 4-post freestanding pergolas that are 20-24' wide and up to 20-24' deep have:

  • Aluminum posts & mounts - 4.6" square by 5.72mm thick (almost 2x thicker than 1-gauge aluminum)
  • Aluminum roof beams - 2" x 8" rectangular tubing that is 2.50mm thick (10-gauge) on both sides
  • Aluminum roof rafters - Same as beams

Three-post (or more) attached pergolas and 6-post (or more) freestanding pergolas will typically have the same aluminum components as the up-to-18' wide/deep pergolas (since the weight is distributed among a greater number of posts).