Skip to content
Get $100 off when you sign up for the newsletter  Get Coupon
Get $100 off when you join the newsletter  Get Coupon

Home  ▸  Polycarbonate Patio Covers

Polycarbonate Patio Covers

Polycarbonate patio covers provide a permanent, rainproof way to protect your outdoor living space from sun and weather. Our solid polycarbonate patio covers combine a heavy-duty aluminum-reinforced frame with a maintenance-free extruded vinyl exterior and UV-protective roof panels. Choose a freestanding or attached design, with white or bronze polycarbonate roofing and multiple size and configuration options.

 [read more]

Freestanding
Patio Covers
Wall-Mounted
Patio Covers (attach on the width side)

What Is a Polycarbonate Patio Cover?

A polycarbonate patio cover is a permanent outdoor structure with a solid polycarbonate roof designed to provide protection from rain and sun. Unlike a traditional pergola with an open slatted roof, a fully covered patio cover creates a rainproof outdoor area while still providing natural light.

How Polycarbonate Patio Covers Work

Polycarbonate roof panels form a solid overhead covering that directs rain away from the patio while blocking ultraviolet exposure. The panels are supported by an aluminum-reinforced structural frame with a premium extruded vinyl exterior, creating a permanent structure rather than a temporary canopy.

Are Polycarbonate Patio Covers Waterproof?

Our fully covered patio covers are designed as rainproof structures. The solid polycarbonate roof provides continuous overhead coverage, making this style appropriate when the primary goal is to keep a patio, deck, hot tub, or outdoor seating area protected from rain.

Do Polycarbonate Patio Covers Block UV Rays?

Both available roof panel colors—white and bronze—provide 100% UV protection. The roof panels also help keep the covered patio up to 15 degrees cooler, making the structure useful when protection from intense sun is a priority.

Benefits of Polycarbonate Patio Covers

A solid polycarbonate roof solves a different problem than a conventional open pergola. Instead of providing shade only, it creates a covered outdoor area that offers protection from both precipitation and ultraviolet exposure while using a durable, low-maintenance structural system.

Rain Protection for Outdoor Living Areas

A solid polycarbonate roof provides rainproof coverage over patios, decks, seating areas, hot tubs, and other outdoor spaces. This allows the area underneath to remain more usable during wet weather than an open slatted pergola.

100% UV Protection

The white and bronze polycarbonate roof options both provide 100% UV protection. This helps reduce direct ultraviolet exposure in the covered area while also contributing to a cooler outdoor space.

A Permanent Alternative to Temporary Canopies

These patio covers are designed for permanent installation rather than seasonal or temporary use. The aluminum-reinforced structure and extruded vinyl exterior are intended to provide a long-term outdoor improvement that becomes part of the home and outdoor living area.

Low-Maintenance Exterior

The exterior is made from premium extruded vinyl that is colored throughout rather than painted. It does not require painting or staining, making the structure substantially easier to maintain than outdoor structures that depend on recurring surface finishes.

Polycarbonate patio cover providing rainproof outdoor coverage

Polycarbonate Patio Covers vs. Other Roofing Options

The right roof depends on whether your priority is shade, rain protection, appearance, or a combination of these needs. A polycarbonate patio cover is specifically suited to homeowners who want a solid, rainproof roof rather than an open slatted pergola or a movable shade system.

Polycarbonate vs. Slatted Pergola Roofs

Slatted pergolas use fixed angled shade purlins and are available with 50%, 75%, or 90% shade coverage, but they are not rainproof. A polycarbonate patio cover uses a solid roof instead, making it the better choice when keeping rain off the space below is a primary requirement.

If you want an open roof with adjustable levels of shade rather than full weather coverage, see our pergolas with slatted roofs.

Polycarbonate vs. Louvered Pergolas

Louvered pergolas use moving roof sections that can typically be opened or closed. Our patio covers do not use louvered, motorized, retractable, or adjustable roof systems. The polycarbonate roof is a fixed, permanent covering designed for dependable rain and UV protection.

Polycarbonate vs. Canvas or Retractable Canopies

Canvas and retractable canopies provide temporary or adjustable shade but do not offer the same type of permanent solid-roof construction. A polycarbonate patio cover is intended for homeowners looking for a fixed outdoor structure rather than a fabric or retractable shade solution.

Polycarbonate vs. Building a Traditional Solid Roof

Polycarbonate provides a solid roof without requiring the appearance or construction approach of a conventional opaque roof. The available white and bronze panels provide 100% UV protection while allowing the patio cover to function as a dedicated outdoor roof system.

How to Choose a Polycarbonate Patio Cover

Choosing the right patio cover starts with the space you need to protect, how the structure will be positioned, and the amount of customization you want. Our fully covered designs are available in both freestanding and attached configurations, with several post, size, color, and roof options.

Choose Freestanding or Attached Installation

A freestanding patio cover is supported independently and can be positioned within the outdoor space. An attached patio cover connects to a house or other structure and is useful when you want to extend covered living space directly from an existing building.

You can compare both configurations through our freestanding pergolas and attached pergolas collections.

Choose the Right Patio Cover Size

Fully covered patio covers are available as freestanding structures from 8 to 20 feet wide by 8 to 20 feet deep with four posts, or from 24 to 32 feet wide by 8 to 20 feet deep with six posts. Attached models range from 8 to 20 feet along the attached dimension by 8 to 20 feet out from the structure with two posts, or from 24 to 32 feet by 8 to 20 feet with three posts.

For additional sizing guidance, use our pergola size guide to explore configurations by width and depth.

Choose White or Bronze Roof Panels

The solid polycarbonate roof is available in white or bronze. Both options provide 100% UV protection and can help make the covered patio up to 15 degrees cooler. Your choice can therefore be based primarily on the appearance you prefer for the finished structure.

Consider Post Placement and Style

Traditional patio covers allow posts to be positioned in the corners or inset up to 24 inches. Available post styles include 5-inch square posts with a lower trim ring, 5-inch square posts with upper and lower trim rings, and 7-inch square posts with upper and lower trim rings.

Consider Wind Conditions

Our fully covered patio covers use aluminum-reinforced structural components and are engineered for heavy winds. Hurricane brackets are available as an optional add-on and are recommended for areas that ever experience winds of 80+ MPH. Adding hurricane brackets provides a lifetime wind damage warranty.

Close-up of a solid polycarbonate patio cover roof

Polycarbonate Patio Cover Features and Options

The construction and configuration options determine how a polycarbonate patio cover looks, performs, and fits the space. The system combines an aluminum-reinforced structural frame with a thick extruded vinyl exterior and a solid polycarbonate roof.

Aluminum-Reinforced Structural Frame

All weight-bearing structural components of the fully covered patio covers—including the posts, beams, and rafters—contain aluminum inserts. The aluminum provides high structural strength while remaining relatively lightweight, allowing for longer spans between posts.

Premium Extruded Vinyl Exterior

The exterior is premium extruded vinyl that is colored throughout rather than painted. It is designed to remain maintenance-free without painting, staining, or sanding, providing a durable exterior for a permanent outdoor structure.

White or Bronze Polycarbonate Roof

The solid roof is available in two colors: white and bronze. Both provide 100% UV protection and are designed to help keep the covered patio up to 15 degrees cooler.

Traditional Design and Overhang Options

Fully covered patio covers use a traditional design with beam and rafter overhangs available from 0 to 24 inches. Beam and rafter ends can be finished with scrolled, beveled, or flat end caps, allowing the structure to complement different architectural styles.

Optional Fan Mounts and Hurricane Brackets

Fan mounts are available as optional add-ons for the covered outdoor space. Hurricane brackets are also available when additional wind protection is appropriate; they are recommended for areas that experience winds of 80+ MPH and add a lifetime wind damage warranty.

Polycarbonate Patio Cover Cost and Long-Term Value

The cost of a polycarbonate patio cover depends on its overall dimensions, post configuration, roof and frame options, and selected add-ons. Because these structures are engineered as permanent outdoor improvements, evaluating long-term durability and maintenance requirements can be more useful than comparing the purchase price alone.

What Affects Patio Cover Pricing?

Size and structural configuration are major factors in pricing. Additional posts, larger dimensions, selected vinyl colors, post styles, end-cap options, fan mounts, and hurricane brackets can also affect the final configuration and price.

Vinyl Color and Configuration Options

White vinyl is the most affordable exterior color, while tan and black are the more expensive options. The final cost also varies according to whether the patio cover is freestanding or attached and which post and trim configurations are selected.

DIY Installation vs. Contractor Installation

Our patio cover kits are designed to be DIY-friendly, but homeowners can also choose to have the structure installed by a contractor. The appropriate installation approach depends on the site, available tools, construction experience, and local requirements.

Long-Term Value of a Permanent Patio Cover

A permanent polycarbonate patio cover is intended as a long-term improvement rather than a disposable outdoor purchase. The aluminum-reinforced structure, maintenance-free vinyl exterior, and solid polycarbonate roof are designed to provide lasting outdoor coverage, while the frame carries a lifetime warranty and the roof carries a 10-year warranty.

White polycarbonate patio cover with solid rainproof roof

All of our fully covered patio covers are made in the USA using America-sourced materials. To compare the available rainproof configurations, visit our rainproof patio covers collection.

If you are comparing a solid roof with an open shade structure, our traditional pergolas and modern pergolas provide fixed slatted roof options with 50%, 75%, or 90% shade coverage.